bike-lipo-box: adjustments from #1306: overall thinner

[reprap-play.git] / bike-lipo-box.scad

diff --git a/bike-lipo-box.scad b/bike-lipo-box.scad
index e9c8253490a3b7a74b15305af18d1170ba5727aa..78834625472da68419a5f8e7bc9d3f7d6abd3654 100644 (file)
--- a/bike-lipo-box.scad
+++ b/bike-lipo-box.scad
@@ -3,6 +3,7 @@
 include <commitid.scad>
 include <utils.scad>
 include <sealing-box.scad>
 include <commitid.scad>
 include <utils.scad>
 include <sealing-box.scad>

+include <bike-lipo-box-gland.scad>

 
 pxp6012_rad = 22.5 / 2 + 0.5; // make circular hole this size in outer wall
 pxp6012_rad_outer = 32.0 / 2 - 0.5;
 
 pxp6012_rad = 22.5 / 2 + 0.5; // make circular hole this size in outer wall
 pxp6012_rad_outer = 32.0 / 2 - 0.5;


@@ -18,16 +19,21 @@ s1930_behind = 3;
 
 totx_inner = 180;
 toty_outer = 95;
 
 totx_inner = 180;
 toty_outer = 95;

-totz_inner = 28.0;
+totz_inner = 27.0;

 
 wallthick = 2.5;
 
 
 wallthick = 2.5;
 

-strap_w = 5;
-strap_th = 4;
+cabledia = 8.7;
+
+strap_w = 5 + 1;
+strap_th = 4 + 1;

 strap_pillar = 3;
 strap_pillard = 5;
 strap_over = 2;
 
 strap_pillar = 3;
 strap_pillard = 5;
 strap_over = 2;
 

+straps_at_box = [45, 95, 125, 160];
+straps_every = 30;
+

 // calculated
 
 totx_outer = totx_inner + wallthick*2;
 // calculated
 
 totx_outer = totx_inner + wallthick*2;


@@ -137,19 +143,46 @@ module ProfileDemos(){ ////toplevel
   color("red") translate([-5,0]) square([1,ts_totz_inner]);
 }
 
   color("red") translate([-5,0]) square([1,ts_totz_inner]);
 }
 

-module Box(){ ////toplevel
-  $sealingbox_sz = sb_box_sz;
-
-  chargingconn_x = pxp6012_rad_outer + 1 + $sealingbox_cnrrad;
-  switch_x = chargingconn_x + pxp6012_rad_outer
-    + s1930_y_outer/2 + s1930_around;
+module AtGlands(){
+  for (dgy=[-15,-45]) {
+    translate([totx_inner + wallthick - $sealingbox_cnrrad * .3,
+              toty_inner + dgy,
+              totz_inner/2])
+      children();
+  }
+}

 
 

+module StrapKeepers(at){

   strap_x_tot = strap_w + strap_pillar*2;
 
   strap_x_tot = strap_w + strap_pillar*2;
 

+  for (sx= at) {
+    echo("strapkeeper at ",sx);
+    translate([sx - strap_x_tot, 0, 0])
+      difference(){
+      translate([0,0, -0.1])
+       cube([strap_x_tot, strap_pillard, strap_th + strap_over]);
+      translate([strap_pillar, -1, 0])
+       cube([strap_w, strap_pillard+2, strap_th]);
+    }
+  }
+}
+
+chargingconn_x = pxp6012_rad_outer + 1 + $sealingbox_cnrrad;
+switch_x = chargingconn_x + pxp6012_rad_outer
+  + s1930_y_outer/2 + s1930_around;
+
+module AtSealingBox(){
+  rotate([90,0,0])
+    translate([-wallthick,-wallthick, -toty_inner])
+    children();
+}
+
+module Box(){ ////toplevel
+  $sealingbox_sz = sb_box_sz;
+

   difference(){
     union(){
   difference(){
     union(){

-      rotate([90,0,0])
-       translate([-wallthick,-wallthick, -toty_inner])
+      AtSealingBox()

        SealingBox_RectBox();
 
       translate([switch_x, toty_inner, totz_inner/2])
        SealingBox_RectBox();
 
       translate([switch_x, toty_inner, totz_inner/2])


@@ -161,6 +194,13 @@ module Box(){ ////toplevel
        translate([kx, 40, -1])
          cube([10, 5, 8 +1]);
       }
        translate([kx, 40, -1])
          cube([10, 5, 8 +1]);
       }

+
+      AtGlands()
+       GlandPositive(cabledia);
+
+      translate([0, toty_inner+wallthick, -wallthick])
+       rotate([180, 0,0])
+       StrapKeepers(straps_at_box);

     }
 
     // charging connector
     }
 
     // charging connector


@@ -172,11 +212,52 @@ module Box(){ ////toplevel
     translate([switch_x, toty_inner, totz_inner/2])
       rotate([90,0,90])
       S1930_Negative();
     translate([switch_x, toty_inner, totz_inner/2])
       rotate([90,0,90])
       S1930_Negative();

+
+    AtGlands()
+      GlandNegative(cabledia);
+
+    translate($sealingbox_cnrrad * [1,1,0] +
+             [0, toty_inner/2, -wallthick])
+      Commitid_Full16_M();
+  }
+}
+
+module BoxPrint(){ ////toplevel
+  rotate([-90,0,-90])
+    Box();
+}
+
+module Lid(){ ////toplevel
+  $sealingbox_sz = sb_box_sz;
+  difference(){
+    union(){
+      AtSealingBox()
+       SealingBox_RectLid();
+      translate([0, -wallthick, -SealingBox_lidbigger()])
+       mirror([0,0,1])
+       StrapKeepers([ straps_every : straps_every
+                      : totx_inner-straps_every ]);
+    }
+
+    translate($sealingbox_cnrrad * [1,0,1])
+      rotate([90,0,0])
+      Commitid_Full16_M();

   }
 }
 
   }
 }
 

+module LidPrint(){ ////toplevel
+  rotate([90,0,-90])
+    Lid();
+}
+
+module Demo(){ ////toplevel
+  color("blue") Box();
+  color("red") Lid();
+}
+

 //TestWall();
 //ProfileDemos();
 //TestSealBox();
 //TestSealLid();
 //FArcSegment_mask(350);
 //TestWall();
 //ProfileDemos();
 //TestSealBox();
 //TestSealLid();
 //FArcSegment_mask(350);

+//StrapKeepers();