bike-lipo-box: make TestWall a toplevel

[reprap-play.git] / bike-lipo-box.scad.m4

diff --git a/bike-lipo-box.scad.m4 b/bike-lipo-box.scad.m4
index ba4e387ec3ad19c86789746498b48b2c96d5ec99..d18e96d0fe04229b89bb32d63a3b6f5fdd966edc 100644 (file)
--- a/bike-lipo-box.scad.m4
+++ b/bike-lipo-box.scad.m4
@@ -14,9 +14,9 @@ s1930_x_outer = 27.6 + 0.2;
 s1930_recess = 3;
 s1930_around = 3;
 
-wallthick = 3.0;
+wallthick = 2.5;
 
-module TestWall(){
+module TestWall(){ ////toplevel
   sw_ctr = [25, 0, 25];
 
   rotate([0,0,-90]){
@@ -60,12 +60,15 @@ floorth = 2.5;
 ceilth = 2.5;
 innertube = 1.0 + 0.2;
 lidoverlap = 1.5;
-lidoverhang = 4;
+lidoverhang = 6;
+tubesealrad = 2.0;
 
 ts_xbox = 30;
 ts_ybox = 25;
 ts_cnrrad = 10;
-ts_zbox = 15;
+ts_zbox = 8;
+
+ts_cidoff = (ts_cnrrad * (1-.7) + wallthick * .8) * [1,1];
 
 m4_dnl Box_Part($1=transl_x,$2=transl_y, $3=rot_z,$4=mirror_xy)
 m4_dnl          $5=kind, $6=kindargs, $7=profile(profileargsargs))
@@ -126,9 +129,9 @@ m4_define(`TestSealDoBoxShape',`
 m4_dnl '
 
 module WallProfile(){
-  z = ts_zbox - innertube - wallthick/2;
+  z = ts_zbox - innertube - tubesealrad;
   translate([0, -0.1]) square([wallthick, z]);
-  translate([wallthick/2, z]) circle(r = wallthick/2, $fn=20);
+  translate([tubesealrad, z]) circle(r=tubesealrad, $fn=20);
 }
 
 module FloorProfile(){
@@ -136,39 +139,69 @@ module FloorProfile(){
 }
 
 module LidProfile(){
-  rad = wallthick/2 + innertube;
+  rad = tubesealrad + innertube;
   morex = wallthick;
   difference(){
     translate([-lidoverlap - innertube,
               ts_zbox - lidoverhang - innertube])
-      square([lidoverlap + innertube + wallthick + morex,
+      square([lidoverlap + innertube + wallthick,
              lidoverhang + innertube + ceilth]);
     hull(){
-      translate([wallthick/2, ts_zbox - innertube - wallthick/2])
+      translate([tubesealrad,
+                ts_zbox - innertube - tubesealrad])
        for (t=[ [0,0],
                 [morex*2, 0],
                 [0, -ts_zbox]
                 ]) {
          translate(t)
-           circle(r= wallthick/2 + innertube, $fn=20);
+           circle(r= tubesealrad + innertube, $fn=20);
        }
     }
   }
 }
 
-module TestSealBox(){
+module CeilProfile(){
+  translate([0, ts_zbox])
+    square([wallthick*2, ceilth]);
+}
+
+module TestSealBox(){ ////toplevel
   TestSealDoBoxShape(WallProfile(););
   hull(){ TestSealDoBoxShape(FloorProfile();); }
+  translate(ts_cidoff)
+    Commitid_BestCount([ts_xbox,ts_ybox] - 2*ts_cidoff);
+}
+
+module TestSealLid(){ ////toplevel
+  difference(){
+    union(){
+      TestSealDoBoxShape(LidProfile(););
+      hull(){ TestSealDoBoxShape(CeilProfile();); }
+    }
+    translate([ts_xbox * .75, ts_ybox/2, 0])
+      cylinder(h=100, r=5);
+    
+    translate([-wallthick + ts_cnrrad*.5,
+              ts_cnrrad*.5 - wallthick,
+              ts_zbox + ceilth])
+      Commitid_BestCount([ts_xbox * .75 - 2.5 - (ts_cnrrad*.5),
+                         ts_ybox - (ts_cnrrad*.5 - wallthick)*2]);
+  }
+}
+
+module TestSealLidPrint(){ ////toplevel
+  rotate([180,0,0]) TestSealLid();
 }
 
 module ProfileDemos(){
   WallProfile();
-  color("blue")
-    FloorProfile();
+  color("blue") FloorProfile();
   LidProfile();
+  color("blue") CeilProfile();
 }
                          
 //TestWall();
+//ProfileDemos();
 //TestSealBox();
-ProfileDemos();
+//TestSealLid();
 //FArcSegment_mask(350);