anke-gps-bracket: NestleCube top size adjustments

[reprap-play.git] / anke-gps-bracket.scad

diff --git a/anke-gps-bracket.scad b/anke-gps-bracket.scad
index c0ef222893cbba4fc84e1447951ab93049481ee7..8d7c5428d3b4857ccb533470a52ff90b59cdcfa6 100644 (file)
--- a/anke-gps-bracket.scad
+++ b/anke-gps-bracket.scad
@@ -1,11 +1,27 @@
 // -*- C -*-
 
 // -*- C -*-
 

+// todo
+// nestlecube does not fit
+// nestlecube doveclip at wrong angle
+
+include <doveclip.scad>
+

 // Dimensions of the main GPS body
 // Dimensions of the main GPS body

-outerw = 120 + 2.5;
-outerh =  75 - 0.2;
-outert =  15 - 1.0;
+outerw = 120;
+outerh =  75;
+outert =  15;

 outerbackbevel = 3;
 
 outerbackbevel = 3;
 

+// Dimensions for the holder
+holder_outerw = outerw - 0.0;
+holder_outerh = outerh + 0.0;
+holder_outert = outert + 0.0;
+
+// Dimensions for the model
+model_outerw = outerw + 2.5;
+model_outerh = outerh - 0.2;
+model_outert = outert - 1.0;
+

 // Dimensions of the bezel area round the edges
 bezelw =    11 - 0.5;
 bezelboth = 11 - 0.5;
 // Dimensions of the bezel area round the edges
 bezelw =    11 - 0.5;
 bezelboth = 11 - 0.5;


@@ -27,10 +43,10 @@ pluggapd =    5;
 // Dimensions of the hole in the tray
 //   width and height (vertical) at the top
 nestleh = 53;
 // Dimensions of the hole in the tray
 //   width and height (vertical) at the top
 nestleh = 53;

-nestlew = 55.4 - 0.5;
+nestlew = 60.9;

 //   depths (back to front distance):
 //   depths (back to front distance):

-nestledl = 38.8 - 0.5;
-nestledr = 42.7 - 0.5;
+nestledl = 38.3 + 1.9;
+nestledr = 42.2 + 1.7;

 //   differences in width, depth, at bottom:
 nestledwl = 3.0;
 nestledwr = 2.4;
 //   differences in width, depth, at bottom:
 nestledwl = 3.0;
 nestledwr = 2.4;


@@ -38,7 +54,15 @@ nestleddf = 4.0;
 nestleddbl = 3.3;
 nestleddbr = 3.6;
 
 nestleddbl = 3.3;
 nestleddbr = 3.6;
 

-nestlewallmin = 5;
+nestlewallmin = 4;
+nestleceilmin = 4;
+
+// Adjustment for the GPS attitude and position
+gpsazimuth = 45;
+gpselevation = 40;
+gpsrightwardoffset = 5;
+gpsrearwardoffset = 2;
+gpsrightwardoffsetonbar = 0;

 
 // Amount of wire protrusion to allow for
 plugwiremoreh = 25;
 
 // Amount of wire protrusion to allow for
 plugwiremoreh = 25;


@@ -47,18 +71,31 @@ plugwiremoreh = 25;
 plugslop = 0.5;
 plughstep = 1.5;
 bodylhsrhsslop = 0.5;
 plugslop = 0.5;
 plughstep = 1.5;
 bodylhsrhsslop = 0.5;

+holderhgap = 5;
+holderbezelmore = 2;

 
 // Dimensions for strength only
 screent = 1.0;
 plugstrutw = 4;
 
 // Dimensions for strength only
 screent = 1.0;
 plugstrutw = 4;

-plugstrutt = min(outert, 5);
+plugstrutt = min(model_outert, 5);
+nestledoveclipw = 20;
+holderh = model_outerh * 0.5;
+holderwallt = 2.5;
+holderbackt = 2.8;
+holderdccount = 2;
+holderdoveclipl = 15;
+chassish = 13;
+chassist = 13;
+
+// Consequential values
+holderdcw = DoveClipPairSane_width(holderdccount);

 
 module GpsPlugPlug(slop){
   effhslop = slop - plughstep;
   effplugw = plugw + slop*2;
   effplugh = plugh + effhslop*2;
   translate([plug2lhs-slop, plug2bot-effhslop, -1])
 
 module GpsPlugPlug(slop){
   effhslop = slop - plughstep;
   effplugw = plugw + slop*2;
   effplugh = plugh + effhslop*2;
   translate([plug2lhs-slop, plug2bot-effhslop, -1])

-    cube([effplugw, effplugh, outert+2]);
+    cube([effplugw, effplugh, model_outert+2]);

 }
 
 module GpsBodyOuterBevel(len){
 }
 
 module GpsBodyOuterBevel(len){


@@ -78,22 +115,24 @@ module GpsBody() { ////toplevel
   difference(){
     union(){
       difference(){
   difference(){
     union(){
       difference(){

-       cube([outerw, outerh, outert]);
+       cube([model_outerw, model_outerh, model_outert]);

        translate([bezelw, bezelboth, screent])
        translate([bezelw, bezelboth, screent])

-         cube([outerw-bezelw*2, outerh-bezelboth-bezeltoph, outert]);
-       translate([outerw-spkr2rhs, spkr2bot, -1])
-         cylinder(r=spkrdia/2, h=outert+2);
+         cube([model_outerw-bezelw*2,
+               model_outerh-bezelboth-bezeltoph,
+               model_outert]);
+       translate([model_outerw-spkr2rhs, spkr2bot, -1])
+         cylinder(r=spkrdia/2, h=model_outert+2);

       }
       translate([plug2lhs+plugw/2, plug2bot+plugh/2, 0])
       }
       translate([plug2lhs+plugw/2, plug2bot+plugh/2, 0])

-       cylinder(r=(plugw+plugh)/2, h=outert);
+       cylinder(r=(plugw+plugh)/2, h=model_outert);

       for (x=[plug2lhs-plugstrutw, plug2lhs+plugw])
        translate([x, 0.1, 0])
       for (x=[plug2lhs-plugstrutw, plug2lhs+plugw])
        translate([x, 0.1, 0])

-         cube([plugstrutw, outerh-0.2, plugstrutt-0.10]);
+         cube([plugstrutw, model_outerh-0.2, plugstrutt-0.10]);

     }
     GpsPlugPlug(0);
     }
     GpsPlugPlug(0);

-    for (x=[0,outerw]) translate([x,0,0]) GpsBodyOuterBevel(outerh);
-    for (y=[0,outerh]) translate([0,y,0])
-      rotate([0,0,-90]) GpsBodyOuterBevel(outerw);
+    for (x=[0,model_outerw]) translate([x,0,0]) GpsBodyOuterBevel(model_outerh);
+    for (y=[0,model_outerh]) translate([0,y,0])
+      rotate([0,0,-90]) GpsBodyOuterBevel(model_outerw);

   }
 }
 
   }
 }
 


@@ -150,7 +189,22 @@ module GpsPlugT(){ ////toplevel
   rotate([0,-90,0]) GpsPlug();
 }
 
   rotate([0,-90,0]) GpsPlug();
 }
 

-module InsertionCube(){
+module NestleCubeCutout(ca,cb,d){
+  dist = cb - ca;
+  mirror([0,1,0]){
+    rotate([90,0,0]){
+      linear_extrude(height=d){
+       polygon([[ca, -nestleh-1],
+                [ca, -dist/2],
+                [(ca+cb)/2, 0],
+                [cb, -dist/2],
+                [cb, -nestleh-1]]);
+      }
+    }
+  }
+}
+
+module NestleCube(){ ////toplevel

   midw = nestlew/2;
   midd = min(nestledl,nestledr);
   midddb = max(nestleddbl,nestleddbr);
   midw = nestlew/2;
   midd = min(nestledl,nestledr);
   midddb = max(nestleddbl,nestleddbr);


@@ -160,7 +214,12 @@ module InsertionCube(){
   basew0 = -nestledwr;
   basew1 = +nestledwl-nestlew;
 
   basew0 = -nestledwr;
   basew1 = +nestledwl-nestlew;
 

-  difference(){
+  cutd0 = based0 + nestlewallmin;
+  cutd1 = based1 - nestlewallmin;
+  cutw0 = basew0 - nestlewallmin;
+  cutw1 = basew1 + nestlewallmin;
+
+  translate([-(basew0+basew1)/2, -(based0+based1)/2, 0]) difference(){

     polyhedron
       (points=[[          +0      ,            +0,        0], // 0
               [          +0      ,            +nestledr, 0], // 1
     polyhedron
       (points=[[          +0      ,            +0,        0], // 0
               [          +0      ,            +nestledr, 0], // 1


@@ -180,11 +239,92 @@ module InsertionCube(){
                  [4,3,2],[2,1,0],[0,4,2],
                  [7,8,9],[5,6,7],[7,9,5]],
        convexity=3);
                  [4,3,2],[2,1,0],[0,4,2],
                  [7,8,9],[5,6,7],[7,9,5]],
        convexity=3);

+    intersection(){
+      NestleCubeCutout(cutw1, cutw0, max(nestledl,nestledr));
+      rotate([0,0,90]) NestleCubeCutout(cutd0, cutd1, nestlew);
+    }
+  }
+
+  translate([gpsrightwardoffset,-gpsrearwardoffset,0])
+    rotate([0,0,gpsazimuth])
+    translate([nestledoveclipw/2,0,DoveClip_depth()-0.5])
+    rotate([0,-90,0])
+    DoveClipPairSane(count=3, h=nestledoveclipw);
+}
+
+module NestleCubePin(){ ////toplevel
+  DoveClipPin(nestledoveclipw*0.4);
+}
+
+module HolderSideL(){ ////toplevel
+  minz = -(bezelw - holderbezelmore) - holderbackt;
+  holdert = holder_outert + holderwallt*2;
+  cylr = 0.5*sqrt(holderdcw*holderdcw + holderdoveclipl*holderdoveclipl);
+  difference(){
+    translate([-holderh,
+              -holderwallt,
+              minz]) {
+      cube([holderh + holderhgap + cylr,
+           holdert,
+           -minz]);
+      translate([holderh + holderhgap + cylr, holdert/2, 0]) {
+       cylinder(r=cylr, h=-minz);
+       rotate([0,0,gpselevation])
+         translate([0, -holderdoveclipl/2, -minz + DoveClip_depth()])
+         rotate([0,-90,-90])
+         DoveClipPairSane(count=holderdccount, h=holderdoveclipl);
+      }
+    }
+    translate([-holderh-1,
+              0,
+              minz + holderbackt])
+      cube([holderh+1,
+           holder_outert,
+           bezelw]);
+  }
+}
+
+module HolderSideR(){ ////toplevel
+  mirror([0,1,0]) HolderSideL();
+}
+
+module ChassisBar(){ ////toplevel
+  dist = holder_outerw - 2*((bezelw - holderbezelmore) + DoveClip_depth());
+  cliph = holderdcw;
+  for (mir=[0,1]) {
+    mirror([mir,0,0]) {
+      translate([dist/2, cliph/2, 0])
+       DoveClipPairSane(h=holderdoveclipl, count=holderdccount);
+      translate([-1, 0, 0])
+       cube([dist/2 - DoveClip_depth() + 1.1, chassish, chassist]);
+    }
+  }
+  translate([-gpsrightwardoffsetonbar, -DoveClip_depth(), 0])
+    rotate([0,0,-90])
+    DoveClipPairSane(h=nestledoveclipw, count=3,
+                    baseextend=chassist/2);
+}
+
+module HolderSidePin(){ ////toplevel
+  DoveClipPin(holderdoveclipl*0.5);
+}
+
+module Pins(){ ///toplevel
+  for (i=[1:4*holderdccount]) {
+    translate([i*10, 0, 0]) HolderSidePin();
+  }
+  for (i=[1:6]) {
+    translate([i*10, 20, 0]) NestleCubePin();

   }
 }
 
 //GpsPlugT();
 //GpsAssembled();
 //GpsBody();
   }
 }
 
 //GpsPlugT();
 //GpsAssembled();
 //GpsBody();

-
-InsertionCube();
+//NestleCube();
+//NestleCubePin();
+//HolderSideL();
+//HolderSideR();
+//HolderSidePin();
+//ChassisBar();
+//Pins();