filamenttrestle.scad

   1 // -*- C -*-
   2
   3 spoolwidth = 80; // fixme needs to be measured
   4 spoolinnerrad = 25; // fixme needs to be checked
   5 spoolouterrad = 60; // fixme needs to be checked
   6
   7 include <doveclip.scad>
   8 include <axlepin.scad>
   9
  10 spoolradclear = 10;
  11
  12 spoolinnerslop = 2;
  13
  14 barrad = 7;
  15 barwasherrad = 17;
  16
  17 hubbasethick = 4;
  18
  19 legw = 12;
  20 plugl = 20;
  21 plugwmin = 3;
  22 plugh = 10;
  23 plugslope = 0.5;
  24 plugwmax = plugwmin + plugh * plugslope * 2;
  25
  26 trestlelegw = 10;
  27 trestlebaseh = 10;
  28 trestleplugd = 1;
  29
  30 topblockthick = 4;
  31 topblockbasedepth = 5;
  32
  33 pinbasew = 5.0;
  34 pinminh = 1.5;
  35 pinmaxh = 4.5;
  36 pindh = 0.50;
  37 pindwidth = 0.75;
  38
  39 pintaperlen = plugwmax * 0.85;
  40 pinstraightlen = 10;
  41
  42 spoolouterpad = AxlePin_holerad()*2 * 1.5;
  43 spoolbarlen = spoolwidth +
  44   2*(Washer_thick() + hubbasethick + AxlePin_holerad()
  45      + spoolinnerslop + spoolouterpad);
  46   barz = barrad * 0.5;
  47 axlepin_x = spoolwidth/2 + hubbasethick +
  48   Washer_thick() + spoolinnerslop + AxlePin_holerad()*0.5;
  49
  50 trestleheight = spoolouterrad + spoolradclear - barz;
  51 trestlebase = trestleheight * 1.2;
  52
  53 module Plug(d=0){
  54   dw = d;
  55   dh = d;
  56   dhb = d*2;
  57   a = atan(plugslope);
  58   bdy = -dhb;
  59   bdx = dw / cos(a) + bdy * plugslope;
  60   tdy = dh;
  61   tdx = bdx + tdy * plugslope;
  62   translate([-d,0,0]) rotate([90,0,90]) linear_extrude(height=plugl+0.1+d*2){
  63     polygon([[-(plugwmin/2 + bdx),  bdy],
  64              [-(plugwmax/2 + tdx),  plugh + tdy],
  65              [+(plugwmax/2 + tdx),  plugh + tdy],
  66              [+(plugwmin/2 + bdx),  bdy]]);
  67   }
  68 }
  69
  70 module Bar(){ ////toplevel
  71   spoolw = spoolbarlen;
  72   biggestw = spoolw + 50;
  73
  74   intersection(){
  75     for (mir=[0,1]) {
  76       mirror([mir,0,0]) {
  77         translate([spoolw/2, 0, 0])
  78           Plug();
  79         translate([-1, -50, -50])
  80           cube([spoolw/2+1.1, 100, 100]);
  81       }
  82     }
  83     difference(){
  84       translate([-biggestw/2, -50, 0])
  85         cube([biggestw, 100, 100]);
  86       for (mir=[0,1]) {
  87         mirror([mir,0,0])
  88           translate([axlepin_x, 0, -50])
  89           cylinder(r=AxlePin_holerad(), 100, $fn=15);
  90       }
  91     }
  92     translate([0,0,barz]) {
  93       translate([-100,0,0])
  94         rotate([0,90,0]) cylinder(r=barrad, h=200, $fn=30);
  95     }
  96   }
  97 }
  98
  99 module FtAxlePin(){ ////toplevel
 100   AxlePin(barrad, (barrad + barwasherrad*2)/3 * 2);
 101 }
 102
 103 module AxleWasher(){ ////toplevel
 104   Washer(barrad, barwasherrad);
 105 }
 106
 107 module Trestle(){ ////toplevel
 108   legang = atan2(trestlebase/2, trestleheight);
 109   eplen = sqrt(trestleheight*trestleheight + trestlebase*trestlebase*0.25);
 110   topblockw = plugwmax + trestleplugd*2 + topblockthick*2;
 111
 112   pinholebasew = pinbasew + pindwidth*2;
 113   pinholeh =     pinmaxh +  pindh;
 114
 115   difference(){
 116     union(){
 117       for (mir=[0,1]) {
 118         mirror([mir,0,0]) {
 119           rotate([0,0, -90-legang])
 120             ExtenderPillars(length=eplen+trestlelegw,
 121                             width=trestlelegw,
 122                             height=legw,
 123                             baseweb=true);
 124
 125           translate([-trestlebase/2, -trestleheight, 0])
 126             cylinder(r=trestlelegw/2*1.2, h=plugl);
 127         }
 128       }
 129       translate([-topblockw/2, -topblockbasedepth, 0])
 130         cube([topblockw,
 131               topblockbasedepth + plugh + topblockthick
 132               + (pinmaxh - pinminh)*0.6 + pindh,
 133               plugl]);
 134
 135       translate([-trestlebase/2, -trestleheight, 0])
 136         ExtenderPillars(length=trestlebase, width=trestlebaseh*2, height=legw);
 137     }
 138     translate([-300, -trestleheight-50, -1])
 139       cube([600, 50, plugl+2]);
 140
 141     rotate([-90,-90,0])
 142       Plug(d=trestleplugd);
 143
 144     for (rot=[0,180]) {
 145       translate([0,0,plugl/2]) rotate([0,rot,0]) translate([0,0,-plugl/2]) {
 146         translate([0,
 147                    plugh + pindh - (pinmaxh - pinminh)*0.75,
 148                    (plugl - pinholebasew*2)/3]) {
 149           translate([-(topblockw*0.25+1), 0, pinholebasew/2])
 150             rotate([-90,0,0]) %Pin();
 151           translate([-(topblockw+1), 0, 0]) {
 152             rotate([0,90,0]) {
 153               linear_extrude(height = topblockw*1.0+2) {
 154                 polygon([[-1.0 * pinholebasew, -0.01],
 155                          [-0.5 * pinholebasew, pinholeh],
 156                          [ 0                 , -0.01]]);
 157               }
 158             }
 159           }
 160         }
 161       }
 162     }
 163   }
 164 }
 165
 166 module Pin(){ ////toplevel
 167   rotate([90,0,90]) {
 168     hull(){
 169       for (mir=[0,1]) {
 170         mirror([mir,0,0]) {
 171           linear_extrude(height=0.1) {
 172             polygon([[-0.01, 0],
 173                      [-0.01, pinminh],
 174                      [pinbasew*0.5*(pinminh/pinmaxh), 0]]);
 175           }
 176           translate([0,0,pintaperlen])
 177             linear_extrude(height=pinstraightlen) {
 178             polygon([[-0.01, 0],
 179                      [-0.01, pinmaxh],
 180                      [pinbasew*0.5, 0]]);
 181           }
 182         }
 183       }
 184     }
 185   }
 186 }
 187
 188 module TestKit(){ ////toplevel
 189   translate([30,0,0]) Pin();
 190   translate([30,30,0]) Pin();
 191   translate([0,40,0]) intersection(){
 192     Trestle();
 193     translate([-50,-10,-1]) cube([100,100,100]);
 194   }
 195   intersection(){
 196     translate([-60,0,0]) Bar();
 197     cube(50,center=true);
 198   }
 199 }
 200
 201 module DemoSpool(){
 202   rotate([0,90,0]) translate([0,0,-spoolwidth/2])
 203     difference(){
 204       cylinder(r=spoolouterrad, h=spoolwidth);
 205       translate([0,0,-1]) cylinder(r=spoolinnerrad, h=spoolwidth+2);
 206     }
 207 }
 208
 209 module Demo(){
 210   Bar();
 211   for (mir=[0,1]) {
 212     mirror([mir,0,0]) {
 213       translate([spoolbarlen/2,0,0]) rotate([90,0,90]) Trestle();
 214       translate([spoolwidth/2 + hubbasethick + spoolinnerslop/4, 0, barz])
 215         rotate([0,90,0]) AxleWasher();
 216       translate([axlepin_x, 0, barz]) rotate([90,0,90]) FtAxlePin();
 217     }
 218   }
 219   %translate([0,0,barz]) DemoSpool();
 220 }
 221
 222 //Bar();
 223 //FtAxlePin();
 224 //AxleWasher();
 225 //Trestle();
 226 //Pin();
 227 //TestKit();
 228 //Plug(d=1);
 229 //ExtenderPillars(80,12,8, baseweb=true);
 230 Demo();