X-Git-Url: http://www.chiark.greenend.org.uk/ucgi/~ianmdlvl/git?a=blobdiff_plain;f=sleepphone-cable-box.scad;h=5ddbaa987409c6cda480dce59c1f4074db3c75cd;hb=a53501de1b8f2d120532d2c749405980d0604c10;hp=7a678b7cd90660fa3a202876fc9c7c9d1824a30b;hpb=b9294866b775e2e1cf938a52d9af54091b860b11;p=reprap-play.git

diff --git a/sleepphone-cable-box.scad b/sleepphone-cable-box.scad
index 7a678b7..5ddbaa9 100644
--- a/sleepphone-cable-box.scad
+++ b/sleepphone-cable-box.scad
@@ -3,12 +3,15 @@
 include <funcs.scad>
 
 wall = 0.75 * [1,1,1];
-wall_bot = 0.75;
+wall_bot = 1.0;
 
 phone = [ 76.40, 30.96, 6.00 ]; // includes socket
 phone_button_z = 6.58;
 minwall = 0.50;
 
+cutout_dia = 7;
+cutout_between = 5;
+
 button_dz = 1.35;
 
 button_dy_outer = 28.42;
@@ -25,16 +28,17 @@ led_dia = 4.4;
 plug_maxw = 10.95 + 0.35;
 plug_minw=   6.53 + 0.35;
 plug_sllen=  6.50;
-plug_totlen = 84.90 - 1.5; // to maxw, including phone
+plug_totlen = 84.90 + 1.5; // to maxw, including phone
 
 plug_h = 6.5;
 plug_tooth_h = 0.5;
 plug_tooth_dy = 0.5;
 
 keeper_prong = 2;
-keeper_stalk_basewidth = 4;
+keeper_stalk_basewidth = 6;
 keeper_stalk_len = 70;
-keeper_stalk_gap = 2;
+keeper_stalk_gap = 1;
+keeper_stalk_thick = wall_bot;
 
 // calculated
 
@@ -116,8 +120,8 @@ module PlugKeeperStalkProfile(){
 
 module PlugKeeper(){
   for (m=[0,1]) mirror([0,m,0]) {
-      translate([0,0, -wall[2]])
-	linear_extrude(height=plug_h + wall[2])
+      translate([0,0, -keeper_stalk_thick])
+	linear_extrude(height=plug_h + keeper_stalk_thick)
 	PlugKeeperProfileHalf();
 
       translate([0, 0, plug_h - plug_tooth_h])
@@ -126,10 +130,6 @@ module PlugKeeper(){
 	PlugKeeperProfileHalf();
 
     }
-
-  translate([0,0, -wall[2]])
-    linear_extrude(height = wall[2])
-    PlugKeeperStalkProfile();
 }
 
 module Box(){
@@ -137,18 +137,36 @@ module Box(){
     BoxMain();
 
     translate([ led[0], phone[1]/2 - led[1], 1 ])
-      cylinder(r = led_dia/2, h= phone[2]*2, $fn=20);
+      rotate([0,0, 360/8/2])
+      cylinder(r = led_dia/2 / cos(360/8/2), h= phone[2]*2, $fn=8);
 
-    for (ys=[-1,+1])
+    for (ys=[-1,+1]) {
       translate([ -0.1, ys * keeper_stalk_gap, -wall[2]*2])
 	linear_extrude(height = wall[2]*3)
 	PlugKeeperStalkProfile();
+
+      translate([ phone[0] + wall[0],
+		  ys * (cutout_between/2 + cutout_dia/2),
+		  -10 ])
+	cylinder( r= cutout_dia/2, h = 50, $fn = 20 );
+    }
   }
 
   PlugKeeper();
+
+  translate([0,0, -keeper_stalk_thick])
+    linear_extrude(height = keeper_stalk_thick)
+    PlugKeeperStalkProfile();
+}
+
+module BoxPrint(){
+  // This makes' Cura's support more optimal: specifically,
+  // it then doesn't seem to touch the back (bottom) wall
+  rotate([0,90,0])
+    Box();
 }
 
 //MainProfileInnerHalf();
 //MainProfile();
-Box();
-
+//Box();
+BoxPrint();