X-Git-Url: http://www.chiark.greenend.org.uk/ucgi/~ianmdlvl/git?a=blobdiff_plain;f=filamentspool.scad;h=62488981b8f36448e7cf116d767b08bcc3a366ea;hb=f37e30d3ad703110d09169776a447247177cb46b;hp=57cdce1a3792dcfb01add1b90dfd0bad8c46d7ed;hpb=bf134c566e6d37cf35267fb5072eb393de1b7847;p=reprap-play.git

diff --git a/filamentspool.scad b/filamentspool.scad
index 57cdce1..6248898 100644
--- a/filamentspool.scad
+++ b/filamentspool.scad
@@ -8,30 +8,38 @@ bigslop=slop*2;
 function selsz(sm,lg) = fdia < 2 ? sm : lg;
 function usedove() = selsz(true,false);
 
+num_arms = selsz(3,4);
+
 exteffrad = 70;
-hubeffrad = selsz(30, 60);
-hubbigrad = selsz(20, 50);
-hublwidth = selsz(3, 5);
+hubeffrad = selsz(30, 40);
+hubbigrad = selsz(20, 38);
+hublwidth = selsz(3, 4);
 hubstemwidth = 2;
 hublthick = 10;
-hubaxlerad = selsz(5, 17/2);
+hubaxlerad = selsz(5, 28/2);
 totalheightfromtower = 240;
 axletowerfudgebend = 0;
 axleaxlefudgebend = 3;
 axlepadlen = 1.0;
 
-prongthick=selsz(5,7);
-prongwidth=selsz(5,7);
+armend_length = 120;
+
+prongthick=selsz(5,5);
+prongwidth=selsz(5,5);
+prongribwidth=3;
+prongribheight=selsz(0,4);
 ratchetstep=15;
 ratchettooth=3;
 ratchettoothheight=5;
 ratchettoothsmoothr=1;
 ratchettoothslope=0.75;
 overlap=0.5;
-cupwidth=selsz(40,60);
-cupheight=selsz(55,75);
+cupwidth=selsz(40,50);
+cupheight=selsz(55,55);
 
-propxshift = 0;
+cupstrong_dx=selsz(0,-10);
+
+propxshift = -6;
 
 doveclipheight = 10;
 
@@ -47,7 +55,8 @@ overcliproundr=2.0;
 overclipthick=1.0;
 overclipcupnextgap=20;
 
-hubaxlelen = selsz(25, cupwidth);
+hubaxlelen = selsz(25, 87.5);
+echo(hubaxlelen);
 
 overclipsmaller=-2.5;
 overclipbigger=0.0;
@@ -77,9 +86,16 @@ frictionwasherextrapush = 1.0;
 
 ratchetpawl=ratchetstep-ratchettooth-bigslop*2;
 
-nondove_armbase = 100;
-nondove_armhole_x = 60;
-nondove_armhole_hole = 4;
+nondove_armhole_x = 32;
+nondove_armhole_hole = 4 + 0.8;
+nondove_armhole_support = 7;
+nondove_armhole_wall = 3.2;
+nondove_armhole_slop = 0.5;
+nondove_armhole_slop_x = 0.5;
+
+nondove_armbase = nondove_armhole_x + nondove_armhole_hole/2 +
+  nondove_armhole_support;
+echo(nondove_armbase);
 
 include <doveclip.scad>
 include <cliphook.scad>
@@ -92,7 +108,7 @@ totalwidth = armendwallthick*2 + channelwidth;
 totalheight = channeldepth + armendbasethick;
 stalkwidth = prongwidth + prongstalkxwidth;
 
-module ArmEnd(length=120){ ////toplevel
+module ArmEnd(length=armend_length){ ////toplevel
   if (usedove()) {
     translate([ratchettoothsmoothr, channelwidth/2, -armendbasethick]) {
       rotate([0,0,-90])
@@ -155,7 +171,7 @@ module FilamentCupHandle(){
 
 module FilamentCupCup(){
   for (my=[0,1]) mirror([0,my,0]) {
-    translate([0,cupwidth/2,0])
+    translate([0, cupwidth/2, 0])
       cube([cupheight + prongwidth, prongwidth, prongthick]);
   }
 }
@@ -165,11 +181,31 @@ module FilamentCup() { ////toplevel
 
   gapy = prongwidth;
   dy = cupwidth/2 + gapy + overclipcupgap;
+  baselen = dy+cupwidth/2;
 
   translate([0, dy, 0])
     FilamentCupCup();
-  translate([0, -1, 0]);
-  cube([prongwidth, dy+1+cupwidth/2, prongthick]);
+  cube([prongwidth, baselen+1, prongthick]);
+
+  translate([cupstrong_dx, prongwidth, 0]) {
+    cube([prongwidth, baselen-prongwidth, prongthick]);
+    for (y = [0, .33, .67, 1])
+      translate([0, (baselen - prongwidth) * y, 0])
+	cube([-cupstrong_dx + 1, prongwidth, prongthick]);
+  }
+  if (cupstrong_dx != 0) {
+    rotate([0,0,45])
+      translate([-prongwidth*.55, -prongwidth*2.1, 0])
+      cube([prongwidth*(2.65), prongwidth*4.2, prongthick]);
+  }
+
+  translate([0, -0.2, 0])
+    cube([prongribwidth, baselen, prongthick + prongribheight]);
+
+  if (prongribheight > 0) {
+    translate([-prongwidth, baselen, 0])
+      cube([cupheight/2, prongwidth + prongribheight, prongribwidth]);
+  }
 
   midrad = cupwidth/2 + prongwidth/2;
 
@@ -184,12 +220,12 @@ module FilamentCup() { ////toplevel
 	  prongthick]);
   }
   for (y = [overclipcupgap, overclipcupgap+overclipcupnextgap]) {
-    translate([0, y, 0])
+    translate([cupstrong_dx, y + prongwidth, 0])
       rotate([0,0, 102 + fdia])
       FilamentTeeth(fdia=fdia, h=teethh);
   }
   for (x = [-0.3, -1.3]) {
-    translate([cupheight + overclipcupnextgap*x, dy+cupwidth/2 + prongthick, 0])
+    translate([cupheight + overclipcupnextgap*x, baselen + prongwidth, 0])
       rotate([0,0, 12 + fdia])
       FilamentTeeth(fdia=fdia, h=teethh);
   }      
@@ -236,40 +272,64 @@ module TowerDoveClipPin(){ ////toplevel
 }
 
 module Hub(){ ////toplevel
-  difference(){
-    cylinder($fn=60, h=hublthick, r=hubbigrad);
-    translate([0,0,-1])
-      cylinder($fn=30, h=hublthick+2, r=(hubbigrad-hublwidth));
-  }
   axlerad = hubaxlerad + slop;
-  difference(){
-    cylinder(h=hubaxlelen, r=axlerad+hublwidth);
-    translate([0,0,-1]) cylinder($fn=60, h=hubaxlelen+2, r=axlerad);
-  }
+  xmin = axlerad+hublwidth/2;
+  xmax = hubbigrad-hublwidth/2;
   hole = hubeffrad - hubbigrad - DoveClip_depth() - hublwidth*2;
   holewidth = DoveClipPairSane_width() - hubstemwidth*2;
-  for (ang=[0,120,240])
-    rotate([0,0,ang]) {
-      difference() {
-	translate([hubeffrad,0,0])
-	  DoveClipPairSane(h=doveclipheight,
-			   baseextend = (hubeffrad - DoveClip_depth()
-					 - hubbigrad + hublwidth));
-	if (hole>hublwidth && holewidth > 2) {
-	  translate([hubbigrad + hublwidth, -holewidth/2, -1])
-	    cube([hole, holewidth, hublthick+2]);
-	}
+  nondove_allwidth = nondove_armhole_wall*2 + totalwidth;
+  difference(){
+    union(){
+      difference(){
+	cylinder($fn=60, h=hublthick, r=hubbigrad);
+	translate([0,0,-1])
+	  cylinder($fn=30, h=hublthick+2, r=(hubbigrad-hublwidth));
       }
+      cylinder(h=hubaxlelen, r=axlerad+hublwidth);
+      for (ang=[0 : 360/num_arms : 359])
+	rotate([0,0,ang]) {
+	  difference() {
+	    if (usedove()){
+	      translate([hubeffrad,0,0])
+		DoveClipPairSane(h=doveclipheight,
+				 baseextend = (hubeffrad - DoveClip_depth()
+					       - hubbigrad + hublwidth));
+	      if (hole>hublwidth && holewidth > 2) {
+		translate([hubbigrad + hublwidth, -holewidth/2, -1])
+		  cube([hole, holewidth, hublthick+2]);
+	      }
+	    } else {
+	      difference(){
+		translate([0,
+			   -nondove_allwidth/2,
+			   0])
+		  cube([hubeffrad + nondove_armhole_x
+			+ nondove_armhole_hole/2 + nondove_armhole_support,
+			nondove_allwidth,
+			nondove_armhole_wall + totalheight]);
+		translate([hubeffrad - nondove_armhole_slop_x,
+			   -nondove_allwidth/2
+			   + nondove_armhole_wall - nondove_armhole_slop,
+			   nondove_armhole_wall])
+		  cube([nondove_armhole_x + 50,
+			totalwidth + nondove_armhole_slop*2,
+			totalheight + 1]);
+		translate([hubeffrad + nondove_armhole_x, 0, -20])
+		   cylinder(r= nondove_armhole_hole/2, h=50, $fn=10);
+	      }
+	    }
+	  }
+	}
+      for (ang = [0 : 180/num_arms : 359])
+	rotate([0,0,ang]) rotate([90,0,0]) {
+	  translate([0,0,-hublwidth/2])
+	    linear_extrude(height=hublwidth)
+	    polygon([[xmin,0.05], [xmax,0.05],
+		     [xmax,hublthick-0.2], [xmin, hubaxlelen-0.2]]);
+	}
     }
-  xmin = axlerad+hublwidth/2;
-  xmax = hubbigrad-hublwidth/2;
-  for (ang = [0 : 60 : 359])
-    rotate([0,0,ang]) rotate([90,0,0]) {
-      translate([0,0,-hublwidth/2])
-	linear_extrude(height=hublwidth)
-	polygon([[xmin,0.05], [xmax,0.05],
-		 [xmax,hublthick-0.2], [xmin, hubaxlelen-0.2]]);
-    }
+    translate([0,0,-1]) cylinder($fn=60, h=hubaxlelen+2, r=axlerad);
+  }
 }
 
 module ArmExtender(){ ////toplevel
@@ -392,7 +452,7 @@ module FilamentCupPair(){ ////toplevel
 //FilamentCup();
 //FilamentCupPair();
 //CupSecuringClip();
-Hub();
+//Hub();
 //ArmExtender();
 //Axle();
 //AxleWasher();