ply_hole_dia = 15;
ply_edge_min = 10;
+ply_hole_dia_real = 12;
+
tile_th = 3;
post_dia = 8;
post_shorter = 1;
-screw_dia = 2.2;
+$screw_dia = 3.2;
screw_big_dia = 3.6;
screw_big_len = 4.0;
demo_slop = 0.1;
+leg_height = 53.75 - 0.95;
+
+leg_hole_dia = 5 + 0.75;
+leg_big_dia = 37;
+leg_bot_dia = 15;
+leg_top_flat_z = 2;
+leg_top_thick = 8;
+
+leg_midspc_dia = 20;
+leg_bot_thick = 8;
+leg_bot_mid_dia = 12;
+
+leg_fin_top_w = 3;
+leg_fin_bot_w = 5;
+leg_fin_bot_rad = 30;
+leg_fin_bot_flat_z = 5;
+
+leg_n_fins = 4;
+leg_n_tubules = 4;
+leg_tubule_dia = 4;
+
+// spacer
+
+spacer_ext_slop = 0.25;
+spacer_int_slop = 0.25;
+spacer_height = 10;
+
// cutout
-cutout_l_end_y = 85;
-cutout_l_end_curve = 1;
+machine_rear_to_front = 84 + 0.25 - 1.4;
+
+cutout_l_end_y_front_slop = 0.5;
+cutout_l_end_y_rear_slop = 0.5;
+
+cutout_l_end_x = 22;
+cutout_l_end_y = machine_rear_to_front;
+cutout_l_end_new_x_slop = 1.4 - 1.95;
+cutout_l_end_y_total = cutout_l_end_y
+ + cutout_l_end_y_front_slop + cutout_l_end_y_rear_slop;
+
+tile02_tr = [-250, 0];
+tile01_tr = [ 0, 0];
+
+cutout_tile01_y = 170 - 147 + cutout_l_end_y_front_slop;
+cutout_tile11_y = cutout_l_end_y_total - cutout_tile01_y;
+
+// front and rear curves
+
+rearedge_len = 170 + 0.70;
+frontedge_len = 170;
+
+rearcurve_strt_len = 52;
+
+rearcurve_z_slop = -0.50;
+
+rearcurve_avoid_y = 35;
+
+rearcurve_double_inrad = 26.10 + 8.04;
-cutout_tile01_y = 170 - 147;
-cutout_tile11_x = 22 + cutout_l_end_curve;
-cutout_tile11_y = cutout_l_end_y - cutout_tile01_y;
+reartablet_z = 2.54;
+reartablet_x = 5 + 1;
+reartablet_y = 8;
+
+frontcurve_side_skew = 3.5 / 72;
+frontcurve_avoid_y = 70;
+frontcurve_z_slop = 0.75;
+
+frontcurve_strt_len = 50;
+frontcurve_dualcurve_angle = 30;
+
+teststrapslots_at = [ [ 110, 70 ], [ 110, -35 ],
+ [ 180, 90 ],
+ [ 190, -80 ], // do not change index of this one
+ [ 0, 70 ], [ 0, -35 ],
+ ];
+
+teststrap = [ 3, 5 ];
+teststrap_peg = [7.5, 3.5];
+
+ply_edge_hole_dist_real = 14;
// calculated
TEST = false;
+JIG = false;
ply_edge_hole_dist = ply_edge_min + ply_hole_dia/2;
thehd_bl = -thehd_tr;
thehd_br = -thehd_tl;
+tablet_z_slop = 1.00;
+
interlock_rad = interlock_dia/2;
interlock_negative_rad = interlock_rad + 0.125;
interlock_sq_adj = 0.2; // arbitrary
+leg_fin_top_rad = sqrt( pow(leg_big_dia/2,2) -
+ pow(leg_fin_top_w/2,2) );
+
+leg_tubule_pos_rad = leg_big_dia/2 * 0.6;
+
+m4_define(`POST_TCROSSSZ',
+ `2*( tile_hard_edge_hole_dist - test_edge + 1 )')
+
module Post(){
mirror([0,0,1]) {
- difference(){
- cylinder(r= post_dia/2, h= tile_th + ply_th - post_shorter);
- translate([0,0, tile_th]) {
- cylinder(r= screw_big_dia/2, h= screw_big_len);
- cylinder(r= screw_dia/2, h= ply_th, $fn=20);
+ if (!JIG) {
+ difference(){
+ cylinder(r= post_dia/2, h= tile_th + ply_th - post_shorter);
+ translate([0,0, tile_th]) {
+ cylinder(r= screw_big_dia/2, h= screw_big_len);
+ cylinder(r= $screw_dia/2, h= ply_th, $fn=20);
+ }
}
}
if (TEST) {
- tsz = tile_hard_edge_hole_dist - test_edge + 1;
translate([0,0, tile_th/2]) {
- cube([post_dia, tsz*2, tile_th], center=true);
- cube([tsz*2, post_dia, tile_th], center=true);
+ cube([post_dia, POST_TCROSSSZ, tile_th], center=true);
+ cube([POST_TCROSSSZ, post_dia, tile_th], center=true);
+ }
+ }
+ if (JIG) {
+ translate([0,0, tile_th/2]) {
+ cube([POST_TCROSSSZ, POST_TCROSSSZ, tile_th], center=true);
}
}
}
}
+module PostHole(){
+ if (JIG) {
+ translate([0,0,-5])
+ cylinder(r= post_dia/2 + jig_post_hole_slop, h=10);
+ translate([0,0, -jig_min_th])
+ cylinder(r= ply_hole_dia_real/2, h = 5);
+ for (rot=[0:90:270]) rotate(rot) {
+ translate([ ply_edge_hole_dist_real, 0, 0 ])
+ cube([ jig_pencil_rad*2, jig_pencil_slotlen, 20 ], center=true);
+ }
+ }
+}
+
module Posts(posts) {
for (p= posts) {
translate(concat(p, [0]))
Post();
}
}
+module PostHoles(posts) {
+ for (p= posts) {
+ translate(concat(p, [0]))
+ PostHole();
+ }
+}
module TileBase(botleft, topright){
size = topright - botleft;
mirror([0,0,1])
translate(concat(botleft, [0]))
cube(concat(size, [tile_th]));
- if (!TEST) {
+ if (!(TEST || JIG)) {
+ cidsz = topright_post-botleft_post
+ + [-post_dia,-post_dia]
+ + [0, thehd[1]];
+ cidszr = [ min(cidsz[0],50), min(cidsz[1],50) ];
+ echo("CID",cidsz,cidszr);
translate( concat(botleft_post, [ -tile_th ])
- + 0.5 * [ post_dia, post_dia, 0 ] )
- Commitid_BestCount_M( topright_post-botleft_post
- + [-post_dia,-post_dia]
- + [0, thehd[1]]);
+ + 0.5 * [ post_dia, post_dia, 0 ]
+ + 0.5 * concat( cidsz - cidszr, [ 0 ]) )
+ Commitid_BestCount_M(cidszr);
}
- if (TEST) {
- translate( concat(botleft + [thehd[0], 0], [0]) )
- Commitid_BestCount([ size[0] - thehd[0]*2, thehd[1] ]);
- mirror([0,0,1]) {
- translate(concat(botleft + [test_edge,test_edge], [test_tile_th]))
- cube(concat(size - [test_edge,test_edge]*2, [tile_th]));
- translate(concat(botleft_post, [-1]))
- cube(concat(topright_post-botleft_post, [tile_th+2]));
+ if ((TEST || JIG)) {
+ crossoff = tile_hard_edge_hole_dist + POST_TCROSSSZ/2;
+ cidsz = [ thehd[0], size[1] - 2*crossoff ];
+ cidszr = [ cidsz[0], min(cidsz[1], 50) ];
+ if (TEST)
+ translate( concat(botleft + [0, crossoff] + (cidsz-cidszr)/2, [0]) )
+ Commitid_BestCount(cidszr);
+ difference(){
+ mirror([0,0,1]) {
+ translate(concat(botleft + [test_edge,test_edge], [test_tile_th]))
+ cube(concat(size - [test_edge,test_edge]*2, [tile_th*2]));
+ translate(concat(botleft_post, [-1]))
+ cube(concat(topright_post-botleft_post, [tile_th+2]));
+ }
+ shufflesz = max(test_edge, tile_hard_edge_hole_dist)*2;
+ minkowski(){
+ MachineEnvelope();
+ cube(shufflesz, center=true);
+ }
+ if (JIG) {
+ translate([0,0,-20]) linear_extrude(height=20) {
+ for (diag=[[ +1, botleft ],
+ [ -1, [topright[0], botleft[1]] ]]) {
+ translate(diag[1])
+ rotate(atan2(size[1], diag[0] * size[0]))
+ translate([0, -test_edge/2])
+ square([vectorlen2d(size), test_edge]);
+ }
+ }
+ }
}
}
}
}
+m4_dnl R_EDGE(c,ix)
+m4_dnl c is from Rectangle_corners and
+m4_dnl ix is a corner number
+m4_dnl expands to two comma-separated corners:
+m4_dnl that denoted by ix, and the next one anticlockwise
+m4_define(`R_EDGE',`$1[$2], $1[(($2)+1)%4]')
+
+m4_dnl R_CNR(c,ix)
+m4_dnl c is from Rectangle_corners and
+m4_dnl ix is a corner number
+m4_dnl expands to an array of corners as for RoundCorner
+m4_define(`R_CNR',`[ $1[$2], $1[(($2)+1)%4], $1[(($2)+3)%4] ]')
+
m4_dnl INREFFRAME(left_cnr, right_cnr, morevars) { body; }
m4_define(`INREFFRAME',`
length_vec = ($2) - ($1);
}
}
-module RoundCornerCut(ci) {
- // ci should be [this_cnr, right_cnr]
- // where right_cnr is to the right (ie, anticlockwise)
+m4_define(`ROUNDCORNER_VARS',`
this_cnr = ci[0];
right_cnr = ci[1];
- offr= round_cnr_rad - round_edge_rad;
- INREFFRAME(this_cnr, right_cnr) INREFFRAME_EDGE {
- difference(){
- cube(offr*2 - 0.1, center=true);
- translate([offr, offr, 0])
- cylinder(center=true, h=20, r= offr);
+ left_cnr = ci[2];
+ bigr= round_cnr_rad - round_edge_rad;
+ l_uvec = unitvector2d(left_cnr - this_cnr);
+ r_uvec = unitvector2d(right_cnr - this_cnr);
+ lp1 = left_cnr + clockwise2d(l_uvec) * bigr;
+ lp2 = this_cnr + clockwise2d(l_uvec) * bigr;
+ lp3 = this_cnr - clockwise2d(r_uvec) * bigr;
+ lp4 = right_cnr - clockwise2d(r_uvec) * bigr;
+ ctr = line_intersection_2d(lp1,lp2,lp3,lp4);
+ ctr3 = concat(ctr,[0])
+')
+
+module RoundCorner_selector(ci, adj) {
+ ROUNDCORNER_VARS;
+ intersection(){
+ union(){
+ INREFFRAME(ctr3,concat(lp1,[4])){
+ translate([0,0,-bigr]) linear_extrude(height=bigr*2) {
+ translate([-bigr*2 + adj, -bigr])
+ square([bigr*2, bigr*3]);
+ }
+ }
}
+ union(){
+ INREFFRAME(ctr3,concat(lp4,[0])){
+ translate([0,0,-bigr]) linear_extrude(height=bigr*2) {
+ translate([-bigr*2, -bigr*2])
+ square([bigr*2 + adj, bigr*3]);
+ }
+ }
+ }
+ }
+}
+
+module RoundCornerCut(ci) {
+ // ci should be [this_cnr, right_cnr, left_cnr]
+ // where right_cnr is to the right (ie, anticlockwise)
+ ROUNDCORNER_VARS;
+ difference(){
+ RoundCorner_selector(ci, -0.1);
+ translate(ctr3)
+ cylinder(center=true, h=20, r= bigr);
}
}
module RoundCornerAdd(ci) {
- this_cnr = ci[0];
- right_cnr = ci[1];
- bigr = round_cnr_rad - round_edge_rad;
- INREFFRAME(this_cnr, right_cnr) INREFFRAME_EDGE {
- intersection(){
- cube(bigr*2 + 0.1, center=true);
- translate([bigr, bigr, 0])
+ ROUNDCORNER_VARS;
+ intersection(){
+ RoundCorner_selector(ci, +0.1);
+ INREFFRAME_EDGE {
+ translate(ctr3){
rotate_extrude(convexity=10, $fn=50)
- translate([bigr, 0])
- difference(){
+ translate([bigr, 0])
+ difference(){
circle(r= round_edge_rad, $fn=50);
mirror([1,1])
square([20,20]);
- }
+ }
+ }
}
}
}
[ 0, 0]
];
corners = TestPiece_holes2corners(holes);
- rcs = [corners[0], corners[1]];
+ rcs = R_CNR(corners,0);
difference(){
union(){
TileBase(corners[0], corners[2]);
}
InterlockEdge(corners[1], corners[2], 1, nlobes=1);
RoundCornerCut(rcs);
+ PostHoles(holes);
}
RoundCornerAdd(rcs);
}
[ 50, 0]
];
corners = TestPiece_holes2corners(holes);
- TileBase(corners[0], corners[2]);
- Posts(holes);
- RoundEdge(corners[0], corners[1]);
- InterlockEdge(corners[3], corners[0], 0, nlobes=1);
+ difference(){
+ union(){
+ TileBase(corners[0], corners[2]);
+ Posts(holes);
+ RoundEdge(corners[0], corners[1]);
+ InterlockEdge(corners[3], corners[0], 0, nlobes=1);
+ }
+ PostHoles(holes);
+ }
}
module TestDemo(){ ////toplevel
TestPiece2();
}
-module Machine(){
+module PostTestPiece(){ ////toplevel
+ hole_sizes = [2.8, 3.0, 3.1, 3.134, 3.168, 3.2, 3.3, 3.5];
+ nholes = len(hole_sizes)*2;
+ nrows = 4;
+ stride = post_dia*1.5;
+ rect_sz = stride * [ nrows,
+ ceil(nholes/nrows) ];
+ corners = Rectangle_corners(-stride * 0.5 * [1,1], rect_sz);
+ difference(){
+ union(){
+ TileBase(corners[0], corners[2]);
+ RoundEdge(corners[0], corners[1]);
+ for (i= [ 0: nholes-1 ]) {
+ $screw_dia = hole_sizes[ floor(i/2) ];
+ translate(stride * [ (nrows-1) - (i % nrows),
+ floor(i / nrows),
+ 0
+ ]) {
+ Posts([[0,0]]);
+ color("blue")
+ mirror([0,0,1])
+ translate([post_dia/2, -post_dia/2, 1])
+ cube([1, post_dia * (i / nholes), tile_th]);
+ }
+ }
+ }
+ }
}
-
+
+module Machine_NewRearProfile(){
+ // figures copied out of xfig edit boxes
+ // best not to edit the posbox size if poss - just move it
+ posbox = 10 * ([7.2333,-14.1267] - [-16.2289,40.0289]); // box, Green
+ sideline = -10 * ([-6.2400,13.5600] - [-2.4467,28.2556]); // line, Blue
+ scaleline = 10 * dist2d([-1.1911,-20.4800], [-11.2600,4.0578]); // Green2
+ scaleline_mm = 12+5+10+5+3;
+ sh = -[abs(posbox[0]), abs(posbox[1])];
+ rot = atan2(-sideline[0], sideline[1]);
+ sc = scaleline_mm / scaleline;
+ //echo("SH",sh,rot,sc);
+ scale(sc) rotate(rot) translate(sh){
+ import("sewing-table-rear-profile.dxf", convexity=10); // spline, Pink3
+ }
+}
+
+module Machine_NewFrontProfile(){
+ // figures copied out of xfig edit boxes
+ // best not to edit the posbox size if poss - just move it
+ posbox = 10 * ([11.8022,8.0600] - [4.2044,19.1867]); // box, Green
+ refline = 10 * ([7.6778,16.7222] - [27.8689,17.6578]); // line, Blue
+ refline_mm = (11-1)*10;
+ sh = -[abs(posbox[0]), abs(posbox[1])];
+ rot = atan2(-refline[0], refline[1]);
+ sc = refline_mm / vectorlen2d(refline);
+ //echo("SH",sh,rot,sc);
+ mirror([1,0]) scale(sc) rotate(rot+90) translate(sh){
+ import("sewing-table-front-profile.dxf", convexity=10); // spline, Pink3
+ }
+}
+
+module Machine_NewEndProfile(){
+ // figures copied out of xfig edit boxes
+ // NB that y coords are reversed - xfig origin is at bottom left
+ posboxs = 10 * [[4.0400,17.7956], [11.6622,32.5511]]; // box, Pink3
+ refline = 10 * ([8.4000,22.6000] - [50.3000,22.2000]); // line, Blue
+ refline_mm = 10 * (11 - 2.5);
+ sidelines = 10 * [[[9.0889,20.6178], [8.9644,14.6889]],
+ [[50.3800,21.9578], [50.1933,14.4933]]]; // lines, Blue3
+ baseline = 10 * [[8.4000,18.0822], [50.3000,17.6822]]; // line, Green2
+
+ rot_adj = -0.38;
+
+ posbox = [min(posboxs[0][0],posboxs[1][0]),
+ max(posboxs[0][1],posboxs[1][1])];
+
+ m4_define(`MNEP_ELP',
+ `line_intersection_2d(baseline[0],baseline[1],
+ sidelines[$1][0],sidelines[$1][1])')
+ endline = [MNEP_ELP(0),MNEP_ELP(1)];
+
+ rot = atan2(-refline[1], -refline[0]);
+ sc = refline_mm / vectorlen2d(refline);
+ sh = (0.5 * (endline[0] + endline[1])) - posbox;
+
+ ellen = sc * dist2d(endline[0],endline[1]);
+ scy = cutout_l_end_y_total / ellen;
+
+ scale([scy,1]) scale(sc) rotate(rot + rot_adj) translate(-[sh[0],-sh[1]]){
+
+ mirror([0,1]){
+ //%translate(1 * (posboxs[0] - posbox)) square(50);
+ //%translate(1 * (posboxs[1] - posbox)) square(50);
+// %translate(1 * (baseline[0] - posbox)) square([50,10]);
+
+// %translate(1 * (endline[0] - posbox)) square([50,10]);
+// %translate(1 * (endline[1] - posbox)) square([50,10]);
+
+// %translate(1 * (sidelines[0][0] - posbox)) square([10,50]);
+// %translate(1 * (sidelines[0][1] - posbox)) square([10,50]);
+// %translate(1 * (sidelines[1][0] - posbox)) square([10,50]);
+// %translate(1 * (sidelines[1][1] - posbox)) square([10,50]);
+ }
+
+ import("sewing-table-end-profile.dxf", convexity=10); // spline, Pink3
+ }
+}
+
+module Machine_NewEndProfileDemo(){ ////toplevel
+ translate([0,5,0]) Machine_NewEndProfile();
+ translate([0,5,1]) color("blue") mirror([1,0]) Machine_NewEndProfile();
+ mirror([0,1,0]){
+ translate([0,5, 0]) Machine_NewEndProfile();
+ translate([0,5,-1]) color("blue") mirror([1,0]) Machine_NewEndProfile();
+ }
+}
+
+module Machine_NewArm(){
+ translate([0,0,-30]) linear_extrude(height=60) {
+ translate(tile01_tr + [ -cutout_l_end_x - cutout_l_end_new_x_slop,
+ (-cutout_tile01_y + cutout_tile11_y)/2 ]){
+ rotate(-90){
+ hull(){
+ for (d=[0,400])
+ translate([0,d]) Machine_NewEndProfile();
+ }
+ }
+ }
+ }
+}
+
+module Machine_NewRearCurve(){
+ slant = atan2(4,210-10);
+ //echo("SL",slant);
+ translate([0,0, rearcurve_double_inrad]) rotate([slant,0,0]){
+ translate([ rearcurve_double_inrad,
+ 0,
+ -rearcurve_double_inrad + 10 ]){
+ rotate([180,0,0]) rotate([0,0,90]) linear_extrude(height=30){
+ hull(){
+ Machine_NewRearProfile();
+ translate([0,-100]) Machine_NewRearProfile();
+ }
+ }
+ }
+ rotate([0,90,0]) rotate([90,0,0]) {
+ intersection(){
+ rotate_extrude(convexity=10, $fn=64)
+ rotate(90)
+ translate([ 0, -rearcurve_double_inrad ])
+ Machine_NewRearProfile();
+ translate([0,0,-500])
+ cube([500,500,1000]);
+ }
+ }
+ translate([1,0,-rearcurve_double_inrad])
+ rotate([0,-90,0]) rotate([0,0,-90])
+ linear_extrude(height= rearcurve_strt_len + 1)
+ Machine_NewRearProfile();
+ }
+}
+
+module Machine_Curves(){ ////toplevel
+ translate([ tile01_tr[0] - cutout_l_end_x + rearedge_len,
+ cutout_tile11_y,
+ 0 ]){
+ //%cube([20,20,20]);
+ translate([ -reartablet_x,
+ -1,
+ -reartablet_z + tablet_z_slop])
+ mirror([0,0,1])
+ cube([ reartablet_x+1,
+ reartablet_y+1,
+ 20 ]);
+ }
+ translate([ tile01_tr[0] - cutout_l_end_x + frontedge_len,
+ cutout_tile11_y,
+ frontcurve_z_slop ]){
+ translate([0, -machine_rear_to_front, 0])
+ multmatrix([[1, -frontcurve_side_skew, 0, 0],
+ [0, 1, 0, 0],
+ [0, 0, 1, 0],
+ [0, 0, 0, 1]])
+ mirror([1,0,0]) rotate([0,-90,0])rotate([0,0,-90])
+ linear_extrude(height= 200)
+ Machine_NewFrontProfile();
+ }
+ translate([ tile01_tr[0] - cutout_l_end_x + rearedge_len,
+ cutout_tile11_y,
+ frontcurve_z_slop ]){
+ translate([ rearcurve_strt_len,
+ 0,
+ rearcurve_z_slop ]){
+ Machine_NewRearCurve();
+ }
+ }
+}
+
+module TestStrapSlots(){
+ pegwidth = teststrap_peg[0];
+ for (pos = teststrapslots_at) {
+ echo("TSS",pos);
+ translate(concat(pos,[0]))
+ for (mx = [0,1]) mirror([mx,0,0]) {
+ translate([ pegwidth/2, -teststrap[1]/2, -20 ])
+ cube(concat(teststrap,[40]));
+ }
+ }
+}
+
+module TestStrapPeg_any(l){ cube(concat([l],teststrap_peg)); }
+
+module TestStrapPeg_Short(){ ////toplevel
+ TestStrapPeg_any(35);
+}
+
+module TestStrapPeg_Long(){ ////toplevel
+ TestStrapPeg_any(60);
+}
+
+module PostSpacer(){ ////toplevel
+ $fn = 50;
+ difference(){
+ cylinder(r= ply_hole_dia_real/2 - spacer_ext_slop,
+ h= spacer_height);
+ translate([0,0,-1])
+ cylinder(r= post_dia/2 + spacer_int_slop,
+ h= ply_th + 2);
+ }
+}
+
+module Machine(){ ////toplevel
+ Machine_NewArm();
+ Machine_Curves();
+ if (TEST)
+ TestStrapSlots();
+}
+
+module MachineEnvelope(){
+ // used for testing
+ p_arm_bl = [-cutout_l_end_x, -cutout_tile01_y];
+ y_arm_t = cutout_tile11_y;
+ p_crv_fl = p_arm_bl + [frontedge_len, -frontcurve_avoid_y];
+ y_crv_b = y_arm_t + rearcurve_avoid_y;
+
+ translate([0,0,-50]) linear_extrude(height= 100){
+ translate(p_arm_bl) square([400, y_arm_t] - p_arm_bl);
+ translate(p_crv_fl) square([400, y_crv_b] - p_crv_fl);
+ }
+}
+
+module Leg(){ ////toplevel
+ difference(){
+ union(){
+ hull(){
+ mirror([0,0,1])
+ cylinder(r= leg_big_dia/2, h=leg_top_flat_z, $fn=100);
+ translate([0,0, -leg_top_thick])
+ cylinder(r= leg_bot_dia/2, height=1, $fn=100);
+ }
+ if (!TEST)
+ translate([0,0,-leg_height])
+ cylinder(r= leg_bot_mid_dia/2, h=leg_bot_thick);
+ for (rot=[0: 360/leg_n_fins : 359]) rotate(rot) {
+ hull(){
+ mirror([0,0,1]) translate([0, -leg_fin_top_w/2, 0])
+ cube([ leg_fin_top_rad - 0.1,
+ leg_fin_top_w,
+ 1 ])
+ ;
+ translate([0, -leg_fin_bot_w/2, -leg_height])
+ cube([ leg_fin_bot_rad,
+ leg_fin_bot_w,
+ leg_fin_bot_flat_z ]);
+ }
+ }
+ }
+ mirror([0,0,1]) translate([0,0,-1])
+ cylinder(r= leg_hole_dia/2,
+ h= (!TEST ? leg_height+2 : leg_height/2),
+ $fn=30);
+ mirror([0,0,1]) translate([0,0,leg_top_thick - 0.1])
+ hull(){
+ cylinder(r= (!TEST ? leg_midspc_dia/2 : 0.1),
+ h= leg_height - leg_top_thick - leg_bot_thick + 0.2,
+ $fn=30);
+ if (TEST)
+ cylinder(r= leg_midspc_dia/2,
+ h= leg_height - leg_top_thick - leg_bot_thick
+ + (!TEST ? 0.2 : -leg_midspc_dia/2),
+ $fn=30);
+ }
+ cid_shear = (leg_fin_bot_w - leg_fin_top_w)/2 /
+ (leg_height -leg_fin_bot_flat_z);
+ multmatrix([[ 1, 0, 0, leg_midspc_dia/2 ],
+ [ 0, cid_shear,
+ 1, -leg_fin_bot_w/2 ],
+ [ 0, 1, 0, -leg_height + leg_fin_bot_flat_z ],
+ [ 0, 0, 0, 1 ]])
+ Commitid_BestCount([ leg_big_dia/2 - leg_midspc_dia/2,
+ leg_height - leg_fin_bot_flat_z
+ - leg_top_thick ]);
+ if (!TEST)
+ for (rot=[45: 360/leg_n_tubules : 359]) rotate(rot) {
+ mirror([0,0,1]) translate([ leg_tubule_pos_rad, 0, -1])
+ cylinder(r= leg_tubule_dia/2, h=leg_height+2, $fn=20);
+ }
+ }
+}
+
function Rectangle_corners(c0, sz) =
// returns the corners of a rectangle from c0 to c0+sz
// if sz is positive, the corners are anticlockwise starting with c0
function Posts_interpolate_one(c0,c1) = [c0, (c0+c1)/2, c1];
-m4_dnl R_EDGE(c,ix)
-m4_dnl c is from Rectangle_corners and
-m4_dnl ix is a corner number
-m4_dnl expands to two comma-separated corners:
-m4_dnl that denoted by ix, and the next one anticlockwise
-m4_define(`R_EDGE',`$1[$2],$1[(($2)+1)%4]')
-
module Tile02(){ ////toplevel
sz = [100,170];
- c0 = -sz;
+ c0 = tile02_tr + -sz;
c = Rectangle_corners(c0, sz);
posts = Rectangle_corners2posts(c);
- rcs = [R_EDGE(c,0)];
+ rcs = R_CNR(c,0);
difference(){
union(){
Rectangle_TileBase(c);
}
InterlockEdge(R_EDGE(c,1), 1);
RoundCornerCut(rcs);
+ PostHoles(posts);
}
RoundCornerAdd(rcs);
}
module Tile12(){ ////toplevel
sz = [100,250];
- c0 = [-sz[0], 0];
+ c0 = tile02_tr + [-sz[0], 0];
c = Rectangle_corners(c0, sz);
posts = Rectangle_corners2posts(c);
- rcs = [R_EDGE(c,3)];
+ rcs = R_CNR(c,3);
difference(){
union(){
Rectangle_TileBase(c);
InterlockEdge(R_EDGE(c,0), 1);
InterlockEdge(R_EDGE(c,1), 1);
RoundCornerCut(rcs);
+ PostHoles(posts);
}
RoundCornerAdd(rcs);
}
+tile_01_11_cnr = tile01_tr + [-cutout_l_end_x, 0];
+tile_11_10_cnr = tile01_tr + [0, cutout_tile11_y];
+tile_01_00_cnr = tile01_tr - [0, cutout_tile01_y];
+
module Tile11(){ ////toplevel
sz = [250,250];
- c0 = [0,0];
+ c0 = tile01_tr + [-sz[0],0];
c = Rectangle_corners(c0, sz);
cnr_posts = Rectangle_corners2posts(c);
posts = concat(
Posts_interpolate_one(cnr_posts[0],
- cnr_posts[1] - [cutout_tile11_x, 0]),
+ cnr_posts[1] - [cutout_l_end_x, 0]),
[ cnr_posts[1] + [0, cutout_tile11_y],
cnr_posts[2],
cnr_posts[3]
RoundEdge(R_EDGE(c,2));
InterlockEdge(R_EDGE(c,3));
}
+ InterlockEdge(c[0], tile_01_11_cnr, 1);
+ InterlockEdge(tile_11_10_cnr, c[2], 1);
+ PostHoles(posts);
+ Machine();
+ }
+}
+
+module Tile01(){ ////toplevel
+ sz = [250,170];
+ c0 = tile01_tr + -sz;
+ c = Rectangle_corners(c0, sz);
+ cnr_posts = Rectangle_corners2posts(c);
+ posts = concat(
+ Posts_interpolate_one(R_EDGE(cnr_posts,0)),
+ [ cnr_posts[2] + [0, -cutout_tile01_y] ],
+ Posts_interpolate_one(cnr_posts[2] - [cutout_l_end_x, 0],
+ cnr_posts[3])
+ );
+ difference(){
+ union(){
+ Rectangle_TileBase(c);
+ Posts(posts);
+ RoundEdge(R_EDGE(c,0));
+ InterlockEdge(tile_01_11_cnr, c[3]);
+ InterlockEdge(R_EDGE(c,3));
+ }
+ PostHoles(posts);
+ InterlockEdge(c[1], tile_01_00_cnr, 1);
Machine();
- InterlockEdge(R_EDGE(c,0), 1);
}
}
+module Tile10(){ ////toplevel
+ sz = [250,250];
+ c0 = tile01_tr + [0,0];
+ c = Rectangle_corners(c0, sz);
+ cnr_posts = Rectangle_corners2posts(c);
+ cty = cutout_tile11_y;
+ rcy = cty + rearcurve_avoid_y;
+ posts = [ cnr_posts[0] + [ 0, cty ],
+ cnr_posts[1] + [ -sz[0] + rearedge_len - cutout_l_end_x, cty ],
+ cnr_posts[1] + [ 0, rcy ],
+ cnr_posts[2],
+ cnr_posts[3] ];
+ rcs = R_CNR(c,2);
+ difference(){
+ union(){
+ Rectangle_TileBase(c);
+ Posts(posts);
+ RoundEdge(R_EDGE(c,1));
+ RoundEdge(R_EDGE(c,2));
+ InterlockEdge(c[3], tile_11_10_cnr);
+ }
+ PostHoles(posts);
+ RoundCornerCut(rcs);
+ Machine();
+ }
+ RoundCornerAdd(rcs);
+}
+
+module Tile00(){ ////toplevel
+ sz = [250,170];
+ c0 = tile01_tr + [0,-sz[1]];
+ c = Rectangle_corners(c0, sz);
+
+ // the edge c[1]..c[2] needs a diagonal chunk, from c1bis to c2bis
+ c2bis = [ -cutout_l_end_x + frontedge_len + frontcurve_strt_len, c[2][1] ];
+ c1bis = [ c[1][0],
+ c[2][1] -
+ (c[2][0] - c2bis[0]) * tan(90 - frontcurve_dualcurve_angle) ];
+
+ cnr_posts = Rectangle_corners2posts(c);
+ cty = cutout_tile01_y;
+ rcy = cty + frontcurve_avoid_y;
+ posts = [ cnr_posts[0],
+ cnr_posts[1],
+ 0.5 * (cnr_posts[0] + cnr_posts[1]),
+ cnr_posts[2] + [ 0, -rcy ],
+ cnr_posts[2] + [ -sz[0] + frontedge_len - cutout_l_end_x, -cty ],
+ cnr_posts[3] + [ 0, -cty ]
+ ];
+ rcs = R_CNR(c,1);
+ rc2 = [c1bis,c2bis,c[1]];
+ difference(){
+ union(){
+ difference(){
+ union(){
+ Rectangle_TileBase(c);
+ Posts(posts);
+ RoundEdge(R_EDGE(c,0));
+ RoundEdge(c[1], c1bis);
+ InterlockEdge(tile_01_00_cnr, c[0]);
+ }
+ RoundCornerCut(rcs);
+ translate([0,0,-20]) linear_extrude(height=40) {
+ polygon([ c1bis, c1bis + [50,0], c2bis + [50,0], c2bis ]);
+ }
+ }
+ RoundEdge(c1bis, c2bis);
+ }
+ Machine();
+ PostHoles(posts);
+ RoundCornerCut(rc2);
+ }
+ RoundCornerAdd(rcs);
+ RoundCornerAdd(rc2);
+}
+
+module FitTest_general(c0,sz, dobrace=false, bracexx=0){
+ c = Rectangle_corners(c0, sz);
+ brace = [7,7,9];
+ bsz = sz + [bracexx,0,0];
+ difference(){
+ union(){
+ Rectangle_TileBase(c);
+ if (dobrace) {
+ translate(concat(c0, [-brace[2] + 0.1])){
+ difference(){
+ cube(concat(bsz, [brace[2]]) - [5,0,0]);
+ translate(brace + [0,0, -25])
+ cube(concat(bsz, [50]) - brace*2 + [10,0,0]);
+ }
+ }
+ }
+ RoundEdge(R_EDGE(c,1));
+ }
+ Machine();
+ }
+}
+
+module FitTest_PairLink(cut=false){ ////toplevel
+ cy0=-55; cy1=85; cx=132;
+ bar = [10,10];
+ legrad = 12;
+ footrad_min = 1; footrad_max = 4; footrad_depth = 5;
+ strap = [3,5];
+ adj_neg_slop = 1.0;
+ bar_z_slop = 1.75;
+
+ // calculated
+ straphole_x_max = legrad/sqrt(2) + footrad_max;
+ dz = cut ? adj_neg_slop : 0;
+
+ translate([cx - bar[0]/2, cy0, dz + bar_z_slop])
+ cube([bar[0], cy1-cy0, bar[1] - bar_z_slop]);
+
+ for (endy=[cy0,cy1]) {
+ $fn=32;
+ translate([cx,endy,dz]){
+ // feet
+ for (rot=[45:90:315]) rotate(rot) {
+ translate([legrad,0,0]){
+ hull(){
+ cylinder(r= footrad_max, h=1);
+ translate([0,0,-footrad_depth])
+ cylinder(r= footrad_min, h=1);
+ }
+ if (cut)
+ translate([0,0,-10])
+ cylinder(r= footrad_min +
+ adj_neg_slop * (footrad_max-footrad_min)/footrad_depth,
+ h=20);
+ }
+ }
+ // legs
+ for (rot=[45,135]) rotate(rot) {
+ hull(){
+ for (s=[-1,+1]){
+ translate([s*legrad,0,0])
+ cylinder(r= footrad_max, h=bar[1]);
+ }
+ }
+ }
+ // strap holes
+ if (cut) {
+ for (rot=[0,180]) rotate(rot) {
+ translate([ straphole_x_max - strap[0]/2, 0,0 ])
+ cube(concat(strap,[20]), center=true);
+ }
+ }
+ }
+ }
+}
+
+module FitTest_RearCurve(){ ////toplevel
+ difference(){
+ FitTest_general([100,0], [180,100]);
+ FitTest_PairLink(true);
+ TestStrapSlots();
+ }
+}
+
+module FitTest_FrontCurve(){ ////toplevel
+ p0 = [100,-80];
+ sz = [180,80];
+ difference(){
+ intersection() {
+ Tile00();
+ translate([0,0,-8]) linear_extrude(height=18) {
+ translate(p0) square(sz);
+ translate(teststrapslots_at[3])
+ scale(2* [ teststrap_peg[0], teststrap[1] ])
+ circle(r=1, $fn=20);
+ }
+ }
+ FitTest_PairLink(true);
+ TestStrapSlots();
+ }
+}
+
+module FitTest_Entire(){ ////toplevel
+ p0 = [-33,-80];
+ szrear = [263,180];
+ szfront = [243,szrear[1]];
+ difference(){
+ FitTest_general(p0, szrear, dobrace=true, bracexx=0);
+ FitTest_PairLink(true);
+ translate(concat(p0,[0]) + [szfront[0],-10,-40])
+ cube([100, -p0[1], 80]);
+ TestStrapSlots();
+ }
+ intersection(){
+ FitTest_RearCurve();
+ translate(concat(p0,[-20])) cube(concat(szrear,[40]));
+ }
+ FitTest_FrontCurve();
+}
+
+module FitTest_EntireDemo(){ ////toplevel
+ FitTest_Entire();
+ //%Tile00();
+}
+
+module FitTest_EndEnd(){ ////toplevel
+ p0 = [-30,-32];
+ sz = [156,81] - p0;
+ sz2 = [136,68] - p0;
+ difference(){
+ FitTest_general(p0, sz);
+ translate([ p0[0] -1, p0[1]+sz2[1], -10])
+ cube([ sz2[0] +1, 50, 20 ]);
+ }
+}
+
+module FitTest_PairDemo(){ ////toplevel
+ sh=[-90,-15,0];
+ translate(sh){
+ FitTest_PairLink();
+ %FitTest_FrontCurve();
+ %FitTest_RearCurve();
+ }
+ rotate([0,0,180]){
+ translate(sh){
+ difference(){
+ union(){
+ FitTest_FrontCurve();
+ FitTest_RearCurve();
+ }
+ #FitTest_PairLink(true);
+ }
+ }
+ }
+}
+
+module RoundCornerDemo_plat(cnr){
+ mirror([0,0,1]) linear_extrude(height=1) polygon(cnr);
+}
+
+module RoundCornerDemo(){ ////toplevel
+ cnr = [ [-2,-3], [13,-3], [-12,9] ];
+ translate([0,25,0]) RoundCornerDemo_plat(cnr);
+ translate([25,0,0]) RoundCornerAdd(cnr);
+ translate([-25,0,0]) RoundCornerCut(cnr);
+ translate([0,-25,0]) RoundCorner_selector(cnr, 0);
+ difference(){
+ RoundCornerDemo_plat(cnr);
+ RoundCornerCut(cnr);
+ }
+ RoundCornerAdd(cnr);
+}
+
module Demo(){ ////toplevel
translate(demo_slop*[-2,1]) color("blue") Tile12();
translate(demo_slop*[-2,0]) color("red") Tile02();
translate(demo_slop*[-2,1]) color("orange") Tile11();
+ translate(demo_slop*[-2,0]) color("purple") Tile01();
+ translate(demo_slop*[-3,1]) color("blue") Tile10();
+ translate(demo_slop*[-3,0]) color("red") Tile00();
+ %Machine();
+ // Can also do this, to print reference sheet:
+ // load this into openscad
+ // select Ctrl-4 view, view all, scale appropriately
+ // import sewing-table,Demo-flat.png
+ // pngtopnm <sewing-table,Demo-flat.png | ppmbrighten -s -50 -v +100 >t.pnm
+ // lpr t.pnm
}
//TestPiece1();
//TestPiece2();
//Demo();
+
+//Machine_NewRearProfile();
+//Machine_NewRearCurve();
+//Machine_NewFrontProfile();
+//Machine_NewEndProfile();
+//Machine_NewEndProfileDemo();
+//Machine_Curves();
+//Machine();
+//FitTest();
+//MachineEnvelope();