poster-tube-lid: catch: introduce catch_assembly_dy (nfc)

[reprap-play.git] / poster-tube-lid.scad

diff --git a/poster-tube-lid.scad b/poster-tube-lid.scad
index c652d7d1235da72484122a0df10222cb664f2810..77ecb17cc6cc82577024df0fa0d53d2f8ca11968 100644 (file)
--- a/poster-tube-lid.scad
+++ b/poster-tube-lid.scad
@@ -1,5 +1,7 @@
 // -*- C -*-
 
+include <funcs.scad>
+
 coarse = false;
 
 main_dia = 71.2 + 0.50 - 2.26;
@@ -203,7 +205,7 @@ echo(bayo_polygon);
 
 //cppy6 = -catch_strap_width * 2/3;
 
-cppxC = 0.34 * sm_inner_rad * TAU;
+cppxC = 0.41 * sm_inner_rad * TAU;
 
 // catch pin
 
@@ -233,7 +235,7 @@ cppD = cppC + [0,-1] * catch_strap_width;
 
 // catch assembly stalk and so on
 
-cppF = [ cppg[0] - catch_stem_stalk_eff_bend_rad, cppd[1] ];
+cppF = [ cppg[0] - catch_stalk_eff_bend_rad, cppd[1] ];
 cpp4 = [ cppg[0] - catch_stem_len, cpph[1] ] + [1,-1] * catch_cr;
 cpp5 = [ cpp4[0], cppC[1] + catch_cr ];
 cpp2 = cpp5 + [-1,0] * (catch_cr * 2 + catch_stalk_base_width);
@@ -243,6 +245,8 @@ cpp3 = [ cpp2[0] + catch_cr * 2, cppd[1] - catch_cr ];
 cppA = [ -cppxC, cpp9[1] ];
 cppE = [ cppA[0], cppD[1] ];
 
+catch_assembly_dy = -cppy9 + catch_strap_width;
+
 
 module MainProfile(){
   main_cnr_pos = [ side_thick, top_z ] - [1,1]*main_cnr;
@@ -587,59 +591,40 @@ module CatchAssemblyCoreProfile(){
               cpp11,
               ]);
     }
+    translate(cpp2) circle(r= catch_cr);
   }
 }
 
-module CatchCoreProfile(){ ////toplevel
-  hull(){
-    translate(cppB) circle(r= catch_knob_dia/2);
-    polygon([cpp4,
-            cppB,
-            cpp3]);
-  }
-  translate(cpp8)
-    circle(catch_cr);
-  polygon([
-          cpp4,
-          cppB,
-          cpp3,
-          cpp2,
-          cpp1,
-          cpp12,
-          ]);
-  difference(){
-    polygon([ cpp4,
-             cpp3,
-             cpp12,
-             cppA,
-             cppE,
-             cppD,
-             cppC,
-             cpp9,
-             cpp10,
-             cpp11,
-             cpp7,
-             cpp5,
-             ], convexity=10);
-    hull(){
-      translate(cpp7) circle(r= catch_cr);
-      polygon([ cpp7,
-               cpp5,
-               cpp11 ]);
-    }
-    hull(){
-      translate(cpp6) circle(catch_cr);
-      polygon([ cppA,
-               cpp0,
-               cpp1 ]);
+module CatchHeadProfile(){
+  intersection(){
+    translate(cppF){
+      difference(){
+       circle(r = dist2d(cppF, cppd));
+       circle(r = dist2d(cppF, cppa));
+      }
     }
+    polygon([ cppa,
+             cppg,
+             cpph,
+             cppd,
+             cppc,
+             cppb ]);
   }
+  polygon([ cppd,
+           cppg,
+           cppf,
+           cppe,
+           cpph ]);
 }
 
+
 module CatchCore(){ /////toplevel
   linear_extrude(height=catch_strap_thick, convexity=10)
     CatchAssemblyCoreProfile();
 
+  linear_extrude(height=catch_strap_thick, convexity=10)
+    CatchHeadProfile();
+
   translate(concat(cppB,[0])) hull(){
     translate([0,0, catch_knob_height - catch_knob_dia/2])
       sphere(r = catch_knob_dia/2);
@@ -654,8 +639,8 @@ module CatchPreDistort(){ /////toplevel
 }
 
 module CatchAssembly(){ /////toplevel
-  rotate([0,0, -0.5 * (cpp1[0] + cpp2[0]) / sm_inner_rad * 360/TAU])
-    translate([0,0, catch_strap_width])
+  rotate([0,0, -(cppe[0] + cppB[0]) / sm_inner_rad * 360/TAU])
+    translate([0,0, catch_assembly_dy])
     scale(sm_inner_rad / 100)
     import(str("poster-tube-lid,CatchPostDistort-fa",
               (coarse ? 20 : 3),
@@ -703,11 +688,12 @@ module CatchPinProfileDemo(){ /////toplevel
   echo("G ",
        cpp2[0] - cpp1[0],
        bayo_n[0] - bayo_e[0]);
-  color("blue") translate([-cpp2[0],
-                          -cpp2[1],
+  color("blue") translate([0,0,
                           +1,
-            ])
-    CatchCoreProfile();
+            ]) {
+    CatchAssemblyCoreProfile();
+    CatchHeadProfile();
+  }
   polygon(bayo_polygon, convexity=10);
 }