filamentspool: Reorg so axle hole is subtracted from whole hub (nfc)

[reprap-play.git] / filamentspool.scad

diff --git a/filamentspool.scad b/filamentspool.scad
index c0bb1e2deb3d625425f128e8800ee09daaf6cdc0..5e52e627cd1926ccf825b7ecc9b3da75905b42e0 100644 (file)
--- a/filamentspool.scad
+++ b/filamentspool.scad
@@ -1,33 +1,35 @@
 // -*- C -*-
 
-fdia=1.75;
+fdia=2.85;
 
 slop=0.5;
 bigslop=slop*2;
 
+function selsz(sm,lg) = fdia < 2 ? sm : lg;
+function usedove() = selsz(true,false);
+
 exteffrad = 70;
-hubeffrad = 30;
-hubbigrad = 20;
-hublwidth = 3;
+hubeffrad = selsz(30, 60);
+hubbigrad = selsz(20, 50);
+hublwidth = selsz(3, 5);
 hubstemwidth = 2;
 hublthick = 10;
-hubaxlelen = 25;
-hubaxlerad = 5;
+hubaxlerad = selsz(5, 17/2);
 totalheightfromtower = 240;
 axletowerfudgebend = 0;
 axleaxlefudgebend = 3;
 axlepadlen = 1.0;
 
-prongthick=5;
-prongwidth=5;
+prongthick=selsz(5,7);
+prongwidth=selsz(5,7);
 ratchetstep=15;
 ratchettooth=3;
 ratchettoothheight=5;
 ratchettoothsmoothr=1;
 ratchettoothslope=0.75;
 overlap=0.5;
-cupwidth=40;
-cupheight=55;
+cupwidth=selsz(40,60);
+cupheight=selsz(55,75);
 
 propxshift = 0;
 
@@ -38,13 +40,15 @@ teethgapx=4+fdia;
 
 prongstalkxwidth=3;
 
-stalklength=35;
+stalklength=selsz(35,55);
 overclipcupgap=5;
 overclipdepth=15;
 overcliproundr=2.0;
-overclipthick=0.5;
+overclipthick=1.0;
 overclipcupnextgap=20;
 
+hubaxlelen = selsz(25, cupwidth);
+
 overclipsmaller=-2.5;
 overclipbigger=0.0;
 
@@ -73,6 +77,10 @@ frictionwasherextrapush = 1.0;
 
 ratchetpawl=ratchetstep-ratchettooth-bigslop*2;
 
+nondove_armbase = 100;
+nondove_armhole_x = 60;
+nondove_armhole_hole = 4;
+
 include <doveclip.scad>
 include <cliphook.scad>
 include <filamentteeth.scad>
@@ -85,9 +93,21 @@ totalheight = channeldepth + armendbasethick;
 stalkwidth = prongwidth + prongstalkxwidth;
 
 module ArmEnd(length=120){ ////toplevel
-  translate([ratchettoothsmoothr, channelwidth/2, -armendbasethick]) {
-    rotate([0,0,-90])
-      DoveClipPairBase(h=doveclipheight);
+  if (usedove()) {
+    translate([ratchettoothsmoothr, channelwidth/2, -armendbasethick]) {
+      rotate([0,0,-90])
+       DoveClipPairBase(h=doveclipheight);
+    }
+  } else {
+    difference(){
+      translate([1, -armendwallthick, -armendbasethick])
+       mirror([1,0,0])
+       cube([nondove_armbase+1, totalwidth, totalheight]);
+      translate([-nondove_armbase + nondove_armhole_x,
+                -armendwallthick + totalwidth/2,
+                -armendbasethick -1])
+       cylinder(r= nondove_armhole_hole/2, h=totalheight+2, $fn=10);
+    }
   }
 
   difference(){
@@ -160,7 +180,7 @@ module FilamentCup() { ////toplevel
   translate([propshift, -1, 0]) {
     // something is wrong with the y calculation
     cube([prongwidth,
-         overclipdepth - prongwidth/2,
+         gapy+2,
          prongthick]);
   }
   for (y = [overclipcupgap, overclipcupgap+overclipcupnextgap]) {
@@ -168,6 +188,11 @@ module FilamentCup() { ////toplevel
       rotate([0,0, 102 + fdia])
       FilamentTeeth(fdia=fdia, h=teethh);
   }
+  for (x = [-0.3, -1.3]) {
+    translate([cupheight + overclipcupnextgap*x, dy+cupwidth/2 + prongthick, 0])
+      rotate([0,0, 12 + fdia])
+      FilamentTeeth(fdia=fdia, h=teethh);
+  }      
 }
 
 module CupSecuringClipSolid(w,d,h1,h2){
@@ -194,6 +219,8 @@ module CupSecuringClip(){ ////toplevel
       CupSecuringClipSolidSmooth(xrad=overclipthick, xdepth=0);
       translate([-wingswidth/2, -wingsize/2, 0])
        cube([wingswidth, wingsize, wingthick]);
+      translate([-wingsize/2, -wingswidth/2, 0])
+       cube([wingsize, wingswidth, wingthick]);
     }
     translate([0,0,-0.1])
       CupSecuringClipSolidSmooth(xrad=0, xdepth=0.2);
@@ -209,18 +236,19 @@ module TowerDoveClipPin(){ ////toplevel
 }
 
 module Hub(){ ////toplevel
+  axlerad = hubaxlerad + slop;
+  xmin = axlerad+hublwidth/2;
+  xmax = hubbigrad-hublwidth/2;
+  hole = hubeffrad - hubbigrad - DoveClip_depth() - hublwidth*2;
+  holewidth = DoveClipPairSane_width() - hubstemwidth*2;
+  difference(){
+    union(){
   difference(){
     cylinder($fn=60, h=hublthick, r=hubbigrad);
     translate([0,0,-1])
       cylinder($fn=30, h=hublthick+2, r=(hubbigrad-hublwidth));
   }
-  axlerad = hubaxlerad + slop;
-  difference(){
     cylinder(h=hubaxlelen, r=axlerad+hublwidth);
-    translate([0,0,-1]) cylinder($fn=60, h=hubaxlelen+2, r=axlerad);
-  }
-  hole = hubeffrad - hubbigrad - DoveClip_depth() - hublwidth*2;
-  holewidth = DoveClipPairSane_width() - hubstemwidth*2;
   for (ang=[0,120,240])
     rotate([0,0,ang]) {
       difference() {
@@ -234,8 +262,6 @@ module Hub(){ ////toplevel
        }
       }
     }
-  xmin = axlerad+hublwidth/2;
-  xmax = hubbigrad-hublwidth/2;
   for (ang = [0 : 60 : 359])
     rotate([0,0,ang]) rotate([90,0,0]) {
       translate([0,0,-hublwidth/2])
@@ -244,6 +270,9 @@ module Hub(){ ////toplevel
                 [xmax,hublthick-0.2], [xmin, hubaxlelen-0.2]]);
     }
 }
+    translate([0,0,-1]) cylinder($fn=60, h=hubaxlelen+2, r=axlerad);
+  }
+}
 
 module ArmExtender(){ ////toplevel
   DoveClipExtender(length=exteffrad-hubeffrad,
@@ -363,9 +392,9 @@ module FilamentCupPair(){ ////toplevel
 
 //ArmEnd();
 //FilamentCup();
-FilamentCupPair();
+//FilamentCupPair();
 //CupSecuringClip();
-//Hub();
+Hub();
 //ArmExtender();
 //Axle();
 //AxleWasher();