// -*- C -*-
fdia=2.85;
+lightduty=true;
slop=0.5;
bigslop=slop*2;
-function selsz(sm,lg) = fdia < 2 ? sm : lg;
-function usedove() = selsz(true,false);
+function selsz(sm,lt,lg) = fdia < 2 ? sm : lightduty ? lt : lg;
+function usedove() = selsz(true,true,false);
-num_arms = selsz(3,4);
+num_arms = selsz(3,3,4);
+
+channelslop=selsz(slop,slop,slop);
exteffrad = 70;
-hubeffrad = selsz(30, 50);
-hubbigrad = selsz(20, 45);
-hublwidth = selsz(3, 5);
+hubeffrad = selsz(30, 82, 40);
+hubbigrad = selsz(20, 38, 38);
+hublwidth = selsz(3, 2.5, 4);
hubstemwidth = 2;
hublthick = 10;
-hubaxlerad = selsz(5, 17/2);
+hubaxlerad = selsz(5, 28/2, 28/2);
totalheightfromtower = 240;
axletowerfudgebend = 0;
axleaxlefudgebend = 3;
axlepadlen = 1.0;
-prongthick=selsz(5,7);
-prongwidth=selsz(5,7);
+armend_length = 120;
+
+prongthick=selsz(5,4,5);
+prongwidth=selsz(5,4,5);
+prongribwidth=3;
+prongribheight=selsz(0,0,4);
ratchetstep=15;
ratchettooth=3;
ratchettoothheight=5;
ratchettoothsmoothr=1;
ratchettoothslope=0.75;
overlap=0.5;
-cupwidth=selsz(40,60);
-cupheight=selsz(55,75);
+cupwidth=selsz(40,25,50);
+cupheight=selsz(55,25,55);
-cupstrong_dx=selsz(0,-10);
+cupstrong_dx=selsz(0,0,-10);
-propxshift = 0;
+propxshift = -6;
doveclipheight = 10;
prongstalkxwidth=3;
-stalklength=selsz(35,55);
+stalklength=selsz(35,25,55);
overclipcupgap=5;
overclipdepth=15;
overcliproundr=2.0;
overclipthick=1.0;
-overclipcupnextgap=20;
+overclipcupnextgap=selsz(20,15,20);
-hubaxlelen = selsz(25, cupwidth);
+hubaxlelen = selsz(25, 62.5, 87.5);
+echo(hubaxlelen);
overclipsmaller=-2.5;
overclipbigger=0.0;
-wingspoke=3;
+wingspoke=2.5;
wingsize=6;
wingthick=3;
-armendwallthick=2.5;
-armendbasethick=1.2;
+armendwallthick=selsz(2.5, 1.8, 2.5);
+armendbasethick=selsz(1.2, 1.2, 1.2);
axlehorizoffset = 12.5;
axlevertheight = 100;
ratchetpawl=ratchetstep-ratchettooth-bigslop*2;
-nondove_armbase = 100;
-nondove_armhole_x = 60;
-nondove_armhole_hole = 4;
+nondove_armhole_x = 32;
+nondove_armhole_hole = 4 + 0.8;
nondove_armhole_support = 7;
-nondove_armhole_wall = 4;
+nondove_armhole_wall = 3.2;
nondove_armhole_slop = 0.5;
nondove_armhole_slop_x = 0.5;
+nondove_armbase = nondove_armhole_x + nondove_armhole_hole/2 +
+ nondove_armhole_support;
+echo(nondove_armbase);
+
include <doveclip.scad>
include <cliphook.scad>
include <filamentteeth.scad>
include <axlepin.scad>
-channelwidth = prongthick + slop;
+channelwidth = prongthick + channelslop;
channeldepth = prongwidth + ratchettoothheight;
totalwidth = armendwallthick*2 + channelwidth;
totalheight = channeldepth + armendbasethick;
stalkwidth = prongwidth + prongstalkxwidth;
-module ArmEnd(length=120){ ////toplevel
+module ArmEnd(length=armend_length){ ////toplevel
if (usedove()) {
translate([ratchettoothsmoothr, channelwidth/2, -armendbasethick]) {
rotate([0,0,-90])
translate([cupstrong_dx, prongwidth, 0]) {
cube([prongwidth, baselen-prongwidth, prongthick]);
- for (y = [0, .4, .7, 1])
- translate([0, (baselen - prongwidth*2) * y, 0])
+ for (y = [0, .33, .67, 1])
+ translate([0, (baselen - prongwidth) * y, 0])
cube([-cupstrong_dx + 1, prongwidth, prongthick]);
}
if (cupstrong_dx != 0) {
cube([prongwidth*(2.65), prongwidth*4.2, prongthick]);
}
+ translate([0, -0.2, 0])
+ cube([prongribwidth, baselen, prongthick + prongribheight]);
+
+ if (prongribheight > 0) {
+ translate([-prongwidth, baselen, 0])
+ cube([cupheight/2, prongwidth + prongribheight, prongribwidth]);
+ }
+
midrad = cupwidth/2 + prongwidth/2;
propshift = stalklength - overclipdepth - prongthick + propxshift;
FilamentTeeth(fdia=fdia, h=teethh);
}
for (x = [-0.3, -1.3]) {
- translate([cupheight + overclipcupnextgap*x, baselen + prongthick, 0])
+ translate([cupheight + overclipcupnextgap*x, baselen + prongwidth, 0])
rotate([0,0, 12 + fdia])
FilamentTeeth(fdia=fdia, h=teethh);
}
cylinder(h=hubaxlelen, r=axlerad+hublwidth);
for (ang=[0 : 360/num_arms : 359])
rotate([0,0,ang]) {
- difference() {
- if (usedove()){
+ if (usedove()){
+ difference() {
translate([hubeffrad,0,0])
DoveClipPairSane(h=doveclipheight,
baseextend = (hubeffrad - DoveClip_depth()
translate([hubbigrad + hublwidth, -holewidth/2, -1])
cube([hole, holewidth, hublthick+2]);
}
- } else {
- difference(){
- translate([0,
- -nondove_allwidth/2,
- 0])
- cube([hubeffrad + nondove_armhole_x
- + nondove_armhole_hole/2 + nondove_armhole_support,
- nondove_allwidth,
- nondove_armhole_wall + totalheight]);
- translate([hubeffrad - nondove_armhole_slop_x,
- -nondove_allwidth/2
- + nondove_armhole_wall - nondove_armhole_slop,
- nondove_armhole_wall])
- cube([nondove_armhole_x + 50,
- totalwidth + nondove_armhole_slop*2,
- totalheight + 1]);
- translate([hubeffrad + nondove_armhole_x, 0, -20])
- cylinder(r= nondove_armhole_hole/2, h=50, $fn=10);
- }
+ }
+ } else {
+ difference(){
+ translate([0,
+ -nondove_allwidth/2,
+ 0])
+ cube([hubeffrad + nondove_armhole_x
+ + nondove_armhole_hole/2 + nondove_armhole_support,
+ nondove_allwidth,
+ nondove_armhole_wall + totalheight]);
+ translate([hubeffrad - nondove_armhole_slop_x,
+ -nondove_allwidth/2
+ + nondove_armhole_wall - nondove_armhole_slop,
+ nondove_armhole_wall])
+ cube([nondove_armhole_x + 50,
+ totalwidth + nondove_armhole_slop*2,
+ totalheight + 1]);
+ translate([hubeffrad + nondove_armhole_x, 0, -20])
+ cylinder(r= nondove_armhole_hole/2, h=50, $fn=10);
}
}
}
rotate([0,0,180]) FilamentCup();
}
+module Demo(){
+ translate([-hubeffrad-30,50,0]) Hub();
+ ArmEnd();
+ translate([0,50,0]) FilamentCup();
+}
+
//ArmEnd();
-FilamentCup();
+//FilamentCup();
//FilamentCupPair();
//CupSecuringClip();
//Hub();
//AxleWasher();
//AxlePin();
//AxleFrictionWasher();
+//Demo();