camera_pos_tl = [ 6.450, 12.750 ]; // measured from tl corner
camera_pos_br = [ 22.300, 37.600 ]; // tl/br as seen from back
-jack_pos = [ 14.38, 7.96 ];
+jack_pos = [ 13.83, 8.485 ];
jack_dia = 10.64 + .5; // some jack I had lying around
noisecancelmic_pos = [ 19.54, 7.37 ]; // from rhs
hingescrew_shaft_dia = 2.0 + 0.25; // M2 x 12mm machine screw
hingescrew_shaft_len = 12;
hingescrew_nut_thick = 1.93 + 0.20; // incl. washer
-hingescrew_nut_dia = 4.72 + 0.50; // washer, actually
+hingescrew_nut_access_dia = 4.72 + 0.50;
+// ^ washer is 4.72 dia
+// also, want to get pliers or tiny spanner in to do up locknut
+hingescrew_nut_across = 3.92 + 0.25; // incl. slop around recess slop
+hingescrew_nut_thick_real = 1.93;
hingescrew_head_th = 1.38 + 0.75;
hingescrew_head_dia = 3.92;
lever_cover_th = 0.75;
hingemount_th = 2.5;
+hingescrew_nut_recess_portion = 2/3; // portion of nut in recess
+
$fa = 5;
$fs = 0.1;
prop_end_dia = 0.5;
prop_main_th = 3;
prop_taper_len = 6;
-prop_main_width = 3;
+prop_main_width = 4;
prop_side_gap = 0.75; // each side
prop_lidrecess_behind = 0.75;
prop_caserecess_behind = 0.75;
bppL = lpp10 + [5,0];
bppK = [ bppL[0], bppN[1] ];
bppJ = [ bppN[0], bppL[1] ];
+bppU = [ bppJ[0], lpp12[1] ];
+bppV = lpp11;
+bppW = lpp10;
// hinge plan
-hp_rn = hingescrew_nut_dia/2;
+hp_rn = hingescrew_nut_access_dia/2;
hp_r2_min = hp_rn + lever_cover_th;
hp_rs = hingescrew_shaft_dia/2;
hp_r1_min = hp_rs + hingemount_th;
hex22 = hex21 + hinge_x_gap;
hex23 = hex22 + hingescrew_portion_len
- hingescrew_nut_thick; // bodge, need to divvy this up more sensibly
+hex26 = hex23 + hingescrew_nut_thick_real * 2/3;
hex24 = hex20 + hingescrew_shaft_len + hinge_x_postscrew_gap;
-//echo(hex20, hex21, hex22, hex23, hex24);
+
+echo(hex20, hex21, hex22, hex23, hex24);
+// 6, 10.8725, 10.9975, 13.74, 18.75
+module chk(act,exp) {
+ if (abs(act-exp) > 1e-9) echo("WRONG", act, exp);
+ else echo("ok", act);
+}
+chk(hex20, 6);
+chk(hex21, 10.8725);
+chk(hex22, 10.9975);
+chk(hex23, 13.74);
+chk(hex24, 18.75);
//echo(hingescrew_portion_len);
// catch
prop_caserecess_buildout_r = -1; // prcp2[0] - epp2o[0];
-prcp1 = [ epp2o[0],
- epp2i[1] - prc_r3 ];
+prcp1 = [ epp2o[0] + prc_r3 + prop_caserecess_behind,
+ epp2i[1] - prc_r3 - prop_recess_under];
// prop recess in lid
module ButtonCoverProfile(){
intersection(){
- polygon([ bppM, bppP, bppO, bppJ, bppL, bppK ]);
+ polygon(concat([ bppM, bppP, bppO, bppJ ],
+ (enable_support ? [ bppU, bppV, bppW ] : []),
+ [ bppL, bppK ]));
hull(){
EdgeProfile();
LidEdgeProfile();
}
module HingeLeverInnerProfile(){
- for (c = [hppT, hppB]) {
- hull()
+ for (s = [-1,+1]) {
+ c = s > 0 ? hppT : hppB;
+ translate(c)
+ mirror([0,0,s>0])
+ rotate(s<0 ? -40 : 0)
+ hull()
for (x=[-20,20])
- for (y=[0, c[1] - hppM[1]])
+ for (y=[0, s * 10])
translate([x,y])
- circleat(c, hp_rn);
+ circle(hp_rn);
+ }
+}
+
+module HingeLeverNutProfile(){
+ for (c= [hppB, hppT]) {
+ translate(c)
+ circle($fn=6, r= 0.5 * hingescrew_nut_across / cos(30));
}
}
-module Flip_hinge(){
+module Flip_hinge(doflip=1){
hinge_origin = [0, -(phone_height - hppB[0]), hppB[1]];
translate(hinge_origin)
- rotate([180,0,0])
+ rotate([doflip*180,0,0])
translate(-hinge_origin)
children();
}
module PropProfileAssignments(gamma){
// https://en.wikipedia.org/wiki/Solution_of_triangles#Two_sides_and_the_included_angle_given_(SAS)
x = prop_x(gamma);
- p = phone_height - prlp10[0] - hppB[0];
+ p = phone_height + prlp10[0] - hppB[0];
b = p + x;
- q = phone_height - hppT[0]; // $prpp7[0] is 0 by definition
+ q = phone_height - hppT[0] - prcp1[0]; // $prpp7[0] is 0 by definition
a = q + x;
c = sqrt(a*a + b*b - 2*a*b*cos(gamma));
$prp_alpha = acos( (b*b + c*c - a*a) / (2*b*c) );
v1 = [ [ cos(psi), -sin(psi) ], // x
[ sin(psi), cos(psi) ] ]; // y
- $prpp7 = [0, c + (lpp13[1] - $prpp10[1]) ];
+ $prpp7 = [0, c + (lpp13[1] - $prpp10[1] - hp_k) ];
$prp_r1 = prc_r1;
$prp_r11 = prop_main_th/2;
$prpp1 = $prpp7 + [1,0] *
// this is approximate, but will do
- (prop_main_th/2 + prop_prop_gap + prcp1[0] - epp4[0]);
+ (prop_main_th/2 + prop_prop_gap + prcp1[0] - cppA[0]);
$prpp3 = $prpp1 +
v1[0] * -$prp_r1 +
v1[1] * ((prcp2[1] - prcp1[1]) - prop_prop_gap);
translate($prpp8)
intersection(){
circle($prp_r8);
- polygon([[-20,-0], [0,0], [20,20]]);
+ polygon([[-20,-0], [20,20], [0,0]]);
}
rectfromto($prpp6, $prpp9);
translate($prpp5) intersection(){
// prop recess
Flip_rhs(1)
translate([prop_x_pos,0,0])
+ mirror([0,1,0])
rotate([90,0,90])
linextr(-prop_recess_hw, +prop_recess_hw)
- mirror([1,0])
hull(){
for (d=[ [0,0], [0,-1], [+1,-1/prop_caserecess_taper] ])
circleat(prcp1 + 20*d,
// prop recess
translate([prop_x_pos, -prlp10[0], prlp10[1]])
+ mirror([0,1,0])
rotate([90,0,90])
linextr(-prop_recess_hw, +prop_recess_hw)
- mirror([1,0])
hull()
for (pa = prop_angles)
PropProfile(pa, 1,1);
HingeLeverOuterProfile();
// space for the screws
- HingePortion(hex23, hex24)
+ HingePortion(hex26, hex24)
HingeLeverInnerProfile();
+ // recesses for the nuts
+ HingePortion(hex23, hex26+1)
+ HingeLeverNutProfile();
+
// bores for the screws
HingeScrews();
}
module HingeLeverPrint(){ ////toplevel
- rotate([90,0,0])
+ rotate([-90,0,0])
+ translate([-phone_width/2, phone_height, 0])
HingeLever();
}
}
}
+module TestTopApertures(){ ////toplevel
+ intersection(){
+ Case();
+ TestSelectFrame();
+ translate([-100, -35, -100])
+ cube([400, 100, 200]);
+ }
+}
+
module TestFrameLidPrint(){ ////toplevel
rotate([0,180,0]) intersection(){
Lid();
}
module DemoHinge(){ ////toplevel
- DemoFrame();
- translate([0,0, -hp_k*3])
- DemoHingedFrame();
+ translate([ -0.5*phone_width, phone_height, hp_k*3 ]) {
+ DemoFrame();
+ translate([0,0, -hp_k*3])
+ DemoHingedFrame();
+ }
}
module DemoProfiles(){ ////toplevel
color("blue") HingeLidProfile();
color("red") HingeBaseProfile();
color("black") translate([0,0,-2]) HingeLeverOuterProfile();
- color("orange") translate([0,0,-1]) HingeLeverInnerProfile();
+ }
+
+ for (f=[0,1]) {
+ translate([-30, -60 + 30*f]) {
+ translate([0,0,-4]) EdgeProfile();
+ %translate([0,0,-10]) HingeBaseProfile();
+ translate([0,-2] * f * hp_k) {
+ translate([0,0,-4]) LidEdgeProfile();
+ %translate([0,0,-10]) %HingeLidProfile();
+ }
+ translate(+hppB) rotate([0,0,180*f]) translate(-hppB) {
+ translate([0,0,-2]) color("black") HingeLeverOuterProfile();
+ translate([0,0,0]) color("red") difference(){
+ HingeLeverOuterProfile();
+ HingeLeverInnerProfile();
+ }
+ translate([0,0,3]) color("yellow") HingeLeverNutProfile();
+ }
+ }
}
translate([20,-30]) {
~ianmdlvl / reprap-play.git / blobdiff