// -*- C -*-
+include <utils.scad>
+
mainwall_th = 3.0;
smallwall_th = 2.0;
-seal_th = 0.3 + 0.6 + 0.6; // total gap for seal etc.
+seal_th = 0.3 + 0.6 + 0.6 - 0.4 - 0.4 + 0.2; // total gap for seal etc.
behind_recess = 1.5;
-recess_gap_end = 0.2;
+recess_gap_end = 0.4;
lid_edge_th = 0.5;
-battery_len = 66.55 + 1.25;
-battery_th = 6.55 + 0.75 - .90;
-battery_wdth = 44.38 + 0.75;
+battery_len = 66.55 + 1.25 -.55;
+battery_th = 6.55 + 0.75 - .60;
+battery_wdth = 44.38 + 0.75 -.55;
battery_base_indent = 0.94 + 0.50;
battery_base_indent_fromside_outside = 4;
battery_base_indent_fromside_inside = 10;
+handle_height = 3.5;
+handle_inward = 10;
+handle_len = 5;
+
+pushhole_ell_sz = 4.75;
+pushhole_ell_th = 1.75;
+pushhole_circle_dia = 4.0;
+
// for testing:
//battery_len = 3;
//battery_wdth = 15;
bpp4 = [ bpp3[0], bpp0[1] + mainwall_th ];
lppC = bpp3 + [ 0, -recess_gap_end ];
+lppF = lppC + [ handle_height, 0 ];
+
s0 = battery_wdth/2;
+s0i = s0 - battery_th/2;
s1 = s0 + smallwall_th;
+l1 = s1 - handle_inward;
+l0 = l1 - handle_len;
+
echo(
bpp0,
bpp1,
]);
}
+module HandleHalfPlan(){
+ translate(lppE)
+ square(lppF - lppE);
+}
+
module ExtrudePlan(from,to){
rotate([0,-90,0])
for (mj=[0,1]) {
mirror([0,0,mj]) translate([0,0,from]){
- linear_extrude(height= to-from){
+ linear_extrude(height= to-from, convexity=5){
for (mi=[0,1]) {
mirror([0,mi])
translate([0, battery_th/2])
}
}
+module PushHolePlan(){ ////toplevel
+ translate(-(pushhole_ell_th * 0.10 +
+ pushhole_ell_sz * 0.10) * [1,1]) {
+ for (r=[0,90])
+ rotate(r)
+ translate(-pushhole_ell_th * 0.5 * [1,1])
+ square([ pushhole_ell_sz, pushhole_ell_th ]);
+ }
+ circle(pushhole_circle_dia/2, $fn=40);
+}
+
module PlanDemo(){ ////toplevel
color("blue") BaseHalfPlan();
color("red") LidHalfPlan();
}
module Base(){ ////toplevel
- ExtrudePlan(0,s1) BaseHalfPlan();
- ExtrudePlan(s0,s1) SideHalfPlan();
- ExtrudePlan(s0 - battery_base_indent_fromside_inside,
- s0 - battery_base_indent_fromside_outside
- ) BaseHalfPlan(indent = battery_base_indent);
+ difference(){
+ ExtrudePlan(0,s1) BaseHalfPlan();
+ linextr(-(10+battery_len), battery_len+10, convexity=5) PushHolePlan();
+ }
+ difference(){
+ union(){
+ ExtrudePlan(s0i, s1) SideHalfPlan();
+ ExtrudePlan(s0 - battery_base_indent_fromside_inside,
+ s0 - battery_base_indent_fromside_outside
+ ) BaseHalfPlan(indent = battery_base_indent);
+ }
+ for (m=[0,1])
+ mirror([m,0,0])
+ translate([s0i, 0, bpp7[0] - 0.1])
+ cylinder(r= battery_th/2, h=100, $fs=0.5);
+ }
}
module BaseHalfTest(){ ////toplevel
module Lid(){ ////toplevel
ExtrudePlan(0,s1) LidHalfPlan();
+ ExtrudePlan(l0,l1) HandleHalfPlan();
}
module Demo(){ ////toplevel