include <commitid.scad>
include <utils.scad>
+include <sealing-box.scad>
+include <bike-lipo-box-gland.scad>
pxp6012_rad = 22.5 / 2 + 0.5; // make circular hole this size in outer wall
pxp6012_rad_outer = 32.0 / 2 - 0.5;
s1930_around = 3;
s1930_behind = 3;
+totx_inner = 180;
+toty_outer = 95;
+totz_inner = 28.0;
+
wallthick = 2.5;
+cabledia = 8.7;
+
+strap_w = 5;
+strap_th = 4;
+strap_pillar = 3;
+strap_pillard = 5;
+strap_over = 2;
+
+// calculated
+
+totx_outer = totx_inner + wallthick*2;
+toty_inner = toty_outer - wallthick*2;
+totz_outer = totz_inner + wallthick*2;
+
+sb_box_sz = [totx_outer, totz_outer, toty_inner];
+
// origin is at centre on outer face wall
// outside is towards positive x
// mounting is vertical
}
}
-floorth = 2.5;
-ceilth = 2.5;
-innertube = 1.0 + 0.2;
-lidoverlap = 1.5;
-lidoverhang = 6;
-tubesealrad = 2.0;
+ts_totx = 30;
+ts_toty = 25;
+ts_totz_inner = 8;
-ts_xbox = 30;
-ts_ybox = 25;
-ts_cnrrad = 10;
-ts_zbox = 8;
+ts_box_sz = [ts_totx, ts_toty, ts_totz_inner];
-include <sealing-box.scad>
+$sealingbox_wallth = wallthick;
+$sealingbox_floorth = wallthick;
+$sealingbox_ceilth = wallthick;
module TestSealBox(){ ////toplevel
- TestSealBoxBox();
+ $sealingbox_sz = ts_box_sz;
+
+ SealingBox_RectBox();
+ ts_cidoff = ($sealingbox_cnrrad * (1-.7) + wallthick * .8) * [1,1];
translate(ts_cidoff)
- Commitid_BestCount([ts_xbox,ts_ybox] - 2*ts_cidoff);
+ Commitid_BestCount([ts_totx,ts_toty] - 2*ts_cidoff);
}
module TestSealLid(){ ////toplevel
+ $sealingbox_sz = ts_box_sz;
+
difference(){
- TestSealBoxLid();
+ SealingBox_RectLid();
- translate([ts_xbox * .75, ts_ybox/2, 0])
+ translate([ts_totx * .75, ts_toty/2, 0])
cylinder(h=100, r=5);
- translate([-wallthick + ts_cnrrad*.5,
- ts_cnrrad*.5 - wallthick,
- ts_zbox + ceilth])
- Commitid_BestCount([ts_xbox * .75 - 2.5 - (ts_cnrrad*.5),
- ts_ybox - (ts_cnrrad*.5 - wallthick)*2]);
+ translate([-wallthick + $sealingbox_cnrrad*.5,
+ $sealingbox_cnrrad*.5 - wallthick,
+ ts_totz_inner + $sealingbox_ceilth])
+ Commitid_BestCount([ts_totx * .75 - 2.5 - ($sealingbox_cnrrad*.5),
+ ts_toty - ($sealingbox_cnrrad*.5 - wallthick)*2]);
}
}
}
module ProfileDemos(){ ////toplevel
+ $sealingbox_sz = ts_box_sz;
+
SealingBox_WallProfile();
color("blue") SealingBox_FloorProfile();
SealingBox_LidProfile();
color("blue") SealingBox_CeilProfile();
+ color("red") translate([-5,0]) square([1,ts_totz_inner]);
+}
+
+module AtGlands(){
+ for (dgy=[-15,-45]) {
+ translate([totx_inner + wallthick - $sealingbox_cnrrad * .3,
+ toty_inner + dgy,
+ totz_inner/2])
+ children();
+ }
}
-
+
+module Box(){ ////toplevel
+ $sealingbox_sz = sb_box_sz;
+
+ chargingconn_x = pxp6012_rad_outer + 1 + $sealingbox_cnrrad;
+ switch_x = chargingconn_x + pxp6012_rad_outer
+ + s1930_y_outer/2 + s1930_around;
+
+ strap_x_tot = strap_w + strap_pillar*2;
+
+ difference(){
+ union(){
+ rotate([90,0,0])
+ translate([-wallthick,-wallthick, -toty_inner])
+ SealingBox_RectBox();
+
+ translate([switch_x, toty_inner, totz_inner/2])
+ rotate([90,0,90])
+ S1930_Positive();
+
+ // keepers for lipo
+ for (kx= [ 40, 80, 120 ]) {
+ translate([kx, 40, -1])
+ cube([10, 5, 8 +1]);
+ }
+
+ AtGlands()
+ GlandPositive(cabledia);
+ }
+
+ // charging connector
+ translate([chargingconn_x,
+ toty_inner - (pxp6012_rad_outer + 5),
+ 10])
+ cylinder(r= pxp6012_rad, h= totz_outer);
+
+ translate([switch_x, toty_inner, totz_inner/2])
+ rotate([90,0,90])
+ S1930_Negative();
+
+ AtGlands()
+ GlandNegative(cabledia);
+ }
+}
+
+module BoxPrint(){ ////toplevel
+ rotate([-90,0,0])
+ Box();
+}
+
//TestWall();
//ProfileDemos();
//TestSealBox();