// -*- C -*-
arm_depth = 25;
-arm_pindepth = (16.15 + 18.00)/2;
arm_innerwidth = 9.60 - 0.50;
arm_innerheight = 8.90 - 0.50;
+arm_pin_depth = 18.50 + 1.0;
+arm_pin_dia = 1.5 + 0.7;
armpart_hex_rad = 15;
-armpart_hex_thick = 8;
+armpart_main_thick = 8;
-hingepin_dia = 3;
+hingepin_dia = 3 + 1.0;
+hingenut_width = 6 + 1.0;
+hingenut_depth = 4;
+hingenut_clear = 5;
+
+headpart_main_dia = 15 + 0.3;
+headpart_main_len = 16 + 1.1;
+headpart_stub_protrude = 2;
+headpart_stub_width = 11.7 - 0.6;
+
+headpart_flatten_angle = 45;
// computed
+armpart_hinge_height = arm_innerheight + hingenut_width/2 + hingenut_clear;
+armpart_main_height = armpart_hinge_height + headpart_stub_width / 2;
+armpart_main_width = headpart_stub_width;
armpart_x_unit = armpart_hex_rad * tan(30);
+headpart_flatten_z = headpart_main_dia/2 * cos(headpart_flatten_angle);
+headpart_stub_support_x = headpart_stub_width * cos(59) / 2;
+headpart_stub_len = headpart_stub_protrude + headpart_main_dia/2;
+hingenut_depth_y =
+ sqrt(headpart_main_dia*headpart_main_dia/4 - hingenut_width*hingenut_width/4)
+ - hingenut_depth;
module ArmPart(){ ////toplevel
- translate([-arm_innerwidth/2, 1, 0])
- mirror([0,-1,0])
- cube([arm_innerwidth, arm_depth+1, arm_innerheight]);
- rotate([90,0,180])
- linear_extrude(height=armpart_hex_thick)
- for (mir=[0,1])
- mirror([mir,0,0])
- difference(){
- polygon([[-1, 0],
- [armpart_x_unit, 0],
- [armpart_x_unit*2, armpart_hex_rad],
- [armpart_x_unit, armpart_hex_rad*2],
- [-1, armpart_hex_rad*2]]);
- translate([0,armpart_hex_rad])
- circle(hingepin_dia/2, $fn=20);
- }
+ difference(){
+ translate([-arm_innerwidth/2, 1, 0])
+ mirror([0,-1,0])
+ cube([arm_innerwidth, arm_depth+1, arm_innerheight]);
+ translate([0, -arm_pin_depth, -50])
+ cylinder(r=arm_pin_dia/2, h=100, $fn=20);
+ }
+ difference(){
+ translate([-armpart_main_width/2, 0, 0])
+ cube([armpart_main_width, armpart_main_thick, armpart_main_height]);
+ translate([0,50,armpart_hinge_height])
+ rotate([90,0,0])
+ cylinder(r=hingepin_dia/2, h=100, $fn=20);
+ }
+}
+
+module HeadPart(){ ////toplevel
+ difference(){
+ union(){
+ translate([-headpart_main_len/2, 0,0])
+ rotate([0,90,0])
+ cylinder(r=headpart_main_dia/2, h=headpart_main_len, $fn=40);
+ rotate([90,0,0])
+ cylinder(h = headpart_stub_len,
+ r = headpart_stub_width/2,
+ $fn = 6);
+ translate([-headpart_stub_support_x,
+ -headpart_stub_len,
+ -headpart_main_dia/2])
+ cube([headpart_stub_support_x*2,
+ headpart_stub_len,
+ headpart_main_dia/2]);
+ }
+ translate([-100,-100,-100])
+ cube([200,200, 100 - headpart_flatten_z]);
+ rotate([90,0,0])
+ translate([0,0, -100])
+ cylinder(r=hingepin_dia/2, h = 200, $fn=20);
+ translate([0,hingenut_depth_y,0])
+ rotate([90,0,180])
+ cylinder(r=hingenut_width/2/cos(30), h=20, $fn=6);
+ }
}
-ArmPart();
+//ArmPart();
+//HeadPart();